How to make a BUBBLE FREE casting with urethane resin with using a pressure pot; TUTORIAL

Marietta Bajer
7 May 202018:34

Summary

TLDRMarietta's channel presents a bubble-free casting tutorial using urethane resin. Despite initial struggles with moisture and pressure pot issues, she shares valuable lessons on mold preparation, avoiding contamination, and accurate resin mixing. The tutorial emphasizes the importance of following product directions and maintaining pressure throughout the curing process. Viewers are taken on an entertaining and educational journey, concluding with a surprisingly successful casting result.

Takeaways

  • ๐ŸŽจ Marietta introduces a bubble-free casting tutorial using urethane resin.
  • ๐Ÿšซ She shares common mistakes to avoid, emphasizing the importance of following instructions carefully.
  • ๐Ÿ’ง Moisture is highlighted as a critical factor to control, as it can ruin the clarity of the resin.
  • ๐Ÿ“ฆ The tutorial includes steps to ensure a successful cast, starting with mold preparation and avoiding dust or impurities.
  • ๐ŸŒก๏ธ Understanding the exothermic reaction of resin hardening, which causes the material to heat up, is crucial.
  • ๐Ÿ”ฌ Accurate measurement by weight, not volume, is necessary for the correct ratio of resin components.
  • ๐Ÿ’‰ Mixing the resin thoroughly is essential to avoid imperfections in the final product.
  • ๐ŸŒ€ The use of a pressure pot is the only way to achieve a bubble-free finish, as it compresses bubbles to an invisible size.
  • โฑ๏ธ Maintaining pressure throughout the hardening process is vital to prevent bubbles from reappearing.
  • ๐Ÿ”ฉ The tutorial includes practical demonstrations of measuring, mixing, and using a pressure pot for casting.
  • ๐Ÿ› ๏ธ Despite the challenges and potential for error, the end result can be a clear, bubble-free casting, showcasing the artist's perseverance.

Q & A

  • What is the main topic of Marietta's video?

    -Marietta's video is about a bubble-free casting tutorial using urethane resin.

  • Why did Marietta decide to share her mistakes in the video?

    -Marietta shared her mistakes to help viewers avoid making the same errors, as casting with resin can be expensive and time-consuming.

  • What is the most important factor to consider when working with urethane resin according to the video?

    -Moisture is the most important factor to consider when working with urethane resin, as it can cause issues such as cloudiness and bubbles.

  • What did Marietta do to ensure her mold was properly prepped for casting?

    -Marietta used alcohol wipes to clean the mold, ensuring it was free of dust and impurities, and made sure any items placed inside, like flowers, were completely dry.

  • Why is it crucial to follow the product directions when casting with urethane resin?

    -Following the product directions is crucial because urethane resin is sensitive to incorrect measurements, which can affect the curing process and the final product's clarity and strength.

  • What is the role of a pressure pot in the casting process?

    -A pressure pot is used to remove bubbles from the resin by compressing them to a size where they are not visible to the naked eye, ensuring a bubble-free finish.

  • What should be done if the material starts to harden before it is fully set in the mold?

    -If the material starts to harden before it is fully set, it is important to keep the pressure on until the material has fully hardened to prevent bubbles from reappearing.

  • Why does Marietta recommend starting small when experimenting with casting?

    -Marietta recommends starting small to learn the process and avoid wasting materials, as mistakes can lead to imperfections like bubbles or cloudiness in larger projects.

  • What challenges did Marietta face while using the pressure pot in her video?

    -Marietta faced difficulties in pressurizing the pot, dealing with air escaping, and managing the heat generation from the compressor, which made the process exhausting and challenging.

  • How did Marietta ensure the resin mixture was thoroughly mixed?

    -Marietta ensured the resin mixture was thoroughly mixed by stirring carefully and making sure to scratch the bottom of the mixing container to incorporate all components evenly.

  • What was the final outcome of Marietta's casting attempt shown in the video?

    -Despite the struggles, Marietta's final casting turned out to be clear and bubble-free, which she found surprising and satisfying.

Outlines

00:00

๐Ÿ”ฎ Introduction to Bubble-Free Casting Tutorial

Marietta welcomes viewers to her channel with a promise of an unexpected treat and embarks on a tutorial about bubble-free casting using urethane resin. She foreshadows a series of mistakes made during the process, emphasizing the importance of learning from them. Marietta's adventurous spirit is highlighted as she encourages viewers to engage with her content through comments. The tutorial focuses on avoiding common pitfalls such as moisture contamination, which she illustrates with examples of failed castings due to improper handling.

05:01

๐Ÿ“˜ Essential Steps for Successful Casting

Marietta outlines eight crucial steps for a successful casting process. She stresses the importance of mold preparation, avoiding moisture, following product directions precisely, and mixing materials thoroughly. The use of a pressure pot is highlighted as essential for achieving a bubble-free finish, with a detailed explanation of its function and the necessity of maintaining pressure throughout the hardening process. She also discusses the exothermic reaction of resin hardening, the importance of keeping the cast under pressure until demolding, and the value of starting with small experiments to perfect the technique before moving on to larger projects.

10:05

๐Ÿ› ๏ธ The Casting Process and Pressure Pot Challenges

In this segment, Marietta demonstrates the casting process in her casting room, which is also her laundry room. She measures the resin components by weight, mixes them, and pours the mixture into the mold, all while discussing the importance of each step. The pressure pot is introduced as a critical tool, but she encounters difficulties in sealing and pressurizing it, which leads to a struggle with air leaks and heat generation. Despite the challenges, she manages to pressurize the pot and hopes for a successful result, acknowledging the complexity and the need for practice in the casting process.

15:05

๐ŸŽจ Unveiling the Casting and Reflecting on the Adventure

Marietta unveils the casting after a period of pressure and is pleasantly surprised by the clear, bubble-free result. She reflects on the challenges faced during the tutorial, including the struggle with the pressure pot and the importance of patience and practice. She concludes by expressing gratitude to her viewers, encouraging subscription and engagement, and providing links to the materials and equipment used in the tutorial. The video ends on a positive note, with Marietta looking forward to the next adventure in the world of resin casting.

Mindmap

Keywords

๐Ÿ’กBubble Free Casting

Bubble free casting refers to the process of creating a clear, transparent cast without any air bubbles trapped inside. This is a crucial aspect of the video's theme, as the tutorial aims to teach viewers how to achieve a professional-looking result using urethane resin. The script emphasizes the importance of this technique, with the host sharing her own experiences and mistakes to guide viewers on how to avoid bubbles in their casting projects.

๐Ÿ’กUrethane Resin

Urethane resin is a type of casting material known for its clarity and durability. In the script, it is the primary material used for the casting tutorial. The host mentions its sensitivity to moisture, which is a key factor in achieving a bubble-free result. The explanation of urethane resin's properties and how it reacts to mixing and pressure is central to understanding the casting process described in the video.

๐Ÿ’กMoisture

Moisture is identified as a critical factor that can ruin a casting project if not properly managed. The video script discusses the various forms of moisture that need to be avoided, such as air moisture, moisture in the lines, and moisture in the materials. The host shares examples of failed castings due to moisture contamination, illustrating the importance of a dry environment for successful casting.

๐Ÿ’กPressure Pot

A pressure pot is a piece of equipment used in the casting process to remove air bubbles from the resin by applying pressure. The script describes the pressure pot as essential for achieving a bubble-free finish. The host's struggle with the pressure pot during the tutorial highlights the challenges and the necessity of using this equipment correctly to ensure the quality of the cast.

๐Ÿ’กMold

The mold is the form or container into which the resin is poured to create the cast. The script emphasizes the importance of preparing the mold properly, ensuring it is free from dust and impurities. The mold's condition directly affects the final appearance of the cast, making it a key concept in the video's casting tutorial.

๐Ÿ’กMixing Ratio

The mixing ratio refers to the precise amounts of resin components that need to be combined for the casting process. The script mentions the importance of following the manufacturer's instructions for mixing ratios, as incorrect ratios can lead to failed castings. The host uses a gram scale to measure the resin, demonstrating the precision required for a successful mix.

๐Ÿ’กExothermic Reaction

An exothermic reaction is a chemical reaction that releases heat. In the context of the video, the host explains that the resin hardening process is exothermic, meaning it generates heat. This is important for viewers to understand, as it influences the pouring technique and the materials that can be used in the mold, to avoid melting or other issues.

๐Ÿ’กD-Molding Time

D-molding time refers to the duration for which the cast must remain under pressure to ensure a bubble-free and properly set result. The script mentions a d-molding time of four hours, indicating the host's preference for a longer wait to guarantee the quality of the cast. This term is significant for understanding the curing process of the resin.

๐Ÿ’กContamination

Contamination in the script refers to the presence of unwanted substances, such as moisture or dust, that can negatively affect the clarity and quality of the cast. The host provides examples of contaminated casts, emphasizing the need for a clean and controlled environment during the casting process.

๐Ÿ’กAdventurous

The term adventurous is used by the host to describe her approach to the casting process, which includes experimenting and learning from mistakes. The script portrays the tutorial as an adventure, with the host sharing unexpected challenges and lessons, making the term relevant to the overall narrative and message of the video.

Highlights

Marietta introduces a bubble-free casting tutorial using urethane resin.

She shares her adventure in the resin world and invites viewers to comment and watch the videos.

Marietta discusses the importance of avoiding moisture in the casting process to prevent defects.

Examples of casting mistakes due to moisture contamination are shown.

The tutorial emphasizes the need for a perfectly smooth and dust-free mold preparation.

Avoiding moisture at all costs is stressed as a key step in casting with urethane.

Marietta explains the importance of following product directions and measuring materials by weight for accuracy.

Thorough mixing of the resin components is highlighted as a crucial step for a successful cast.

The use of a pressure pot is identified as essential for removing bubbles in the resin.

Maintaining pressure throughout the hardening process is necessary for a bubble-free result.

The exothermic reaction of the resin, which causes it to heat up during hardening, is explained.

Marietta advises keeping the entire cast under pressure until demolding.

She suggests starting small and experimenting with the casting process before moving on to larger projects.

The tutorial includes a live demonstration of the casting process, including mold preparation and resin mixing.

Marietta faces challenges with the pressure pot, providing a candid view of the difficulties in the casting process.

The importance of patience and proper technique when using a pressure pot is discussed.

The successful result of a bubble-free and clear casting is revealed, showcasing the outcome of the tutorial.

Marietta reflects on the challenges faced and the lessons learned during the tutorial.

She encourages viewers to subscribe and stay updated with her channel for more content.

Transcripts

play00:00

hello my friends I am Marietta and I

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welcome you to Marietta's our channel I

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have a treat for you something

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unexpected you'll have to find out as we

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go along today I will be sharing with

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you a bubble free casting tutorial using

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urethane resin so let's go I thought

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this would be a simple video but of

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course not knowing me I went on an

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adventure and I'm still looking forward

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to you commenting on it and watching the

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videos so you know what I'm talking

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about

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but here we go another adventure in the

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resin world

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before we venture into my casting room

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which is my vacuum pressure pot room I'd

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like to share with you a few mistakes

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that I made so this doesn't happen to

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you that's why I want to share with you

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some of those steps to ensure you don't

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do what I did because I didn't follow

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all the roles and I'm kind of that way I

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don't follow rules so if there's grass

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and it says do not step on the grass

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I'll step on the grass to see what

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happens so probably you don't want to do

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that with casting because it's expensive

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and takes time and a lot of equipment so

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don't be like me with that here are some

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really perfect examples of what happened

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when I wasn't careful with moisture

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Moisture is probably one of the most

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important things to keep in mind that's

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moisture in the air moisture in the

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lines moisture in any of the materials

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while placing inside so here's what

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happens when moisture is get into your

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pressure pot or your material I'm gonna

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lift this up this was a heartbreak this

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was a big one and I looked at it looked

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pretty clear and everything but then I

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noticed this little white spot right

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there that was not something I could use

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and I used a lot of material and it was

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a heartbreak this one right here I I

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don't know actually still what happened

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but there's a bunch of bubbles on the

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sides and it's a rough edge I think I

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probably moved the material before I put

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the pressure pot on before it really got

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to work so it's slushed around maybe on

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the inside so one of the things to know

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is when you pour the material you

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definitely did not want flushing inside

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the pressure pod because it will cover

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the edges of your mold and it will make

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these unsightly stains obviously you can

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sandpapered them off but who wants to do

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that if you don't have to right and here

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are some other perfect examples of

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contamination with moisture it just

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turns white it's not clear and it's like

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that's not what you want but there it is

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there just unsightly unusable pieces and

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I'm looking at that I go oh that's kind

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of cool but it's moon I don't think

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that's what we want to do you we want to

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have a bubble free but also a clear

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impression and none of those are edge so

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I learned a lot I wasted a bunch of

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material and I'll show you how not to do

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that as I said before I'm gonna go over

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the eight steps as quickly as I can and

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so that you understand it's so important

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to follow each one the first thing

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that's super important is to prep your

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mold make sure there's no dust in it I

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use alcohol wipes and avoid any kind of

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dust any impurities inside it needs to

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be perfectly smooth and free of any

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particles anything that you place inside

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the mold like flowers or whatever you

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want you want it to be really super dry

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and that takes us to number two avoid

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moisture at all costs that's the most

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sensitive part of urethane and we're

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using urethane to cast width which is

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probably the most sensitive material as

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far as moisture is concerned in the

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casting materials but I love the alumina

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clear slow sad because it gives you

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working time so you can add any

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colorants or any other materials into

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the mold but at the same time that

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moisture sensitivity is super major

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the next number three is super important

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that you follow the directions you

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really need to know your product

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illuminate clear and like epoxy resins

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it's actually measured by weight I use a

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gram scale and I'll show to you when we

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go to our casting room and grams are a

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lot more accurate than ounces so you

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want to measure it in grams and it's

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super sensitive to that if you don't

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measure it exactly right one to one

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ratio and volume is totally different

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than the weight so it will mix properly

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it won't harden right there might be

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other issues that I don't even know

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about because that's something I did did

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pay attention to to begin with the

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fourth one is to really make sure that

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when you do mix the material you mix it

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thoroughly you mix the size you make

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sure you scratch the bottom with it you

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cannot be more careful with that

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that's super important number five you

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definitely have to use a pressure pot I

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have tried all different ways not to

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have bubbles and really there is no way

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to be bubble free except using a

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pressure pot now well that pressure pod

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does it removes the bubbles in a way

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that's not removing them from the actual

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resin what it does it makes them tiny

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tiny so you cannot see them it basically

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compresses the bubbles to the place

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where they're not visible by the naked

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eye so they're still in there you have

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to understand that the pressure has to

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be on the entire time that the material

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is hardening because if you take the

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pressure off the material the bubbles

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will start getting bigger again and you

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won't end up with a bubble free the

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solution so so you definitely have to

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keep that on there as long as your

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urethane is hardening

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the entire time so you have to know your

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product I use 40 to 60 psi as far as the

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pressure inside the pressure pot for

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small castings larger one needs about 80

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so my pressure bot goes up to 90 and I

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go less than that I go 80 and that's

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safe and I don't want to exceed the

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maximum safety arrangement with my

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pressure pot but it's really important

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to keep the pressure up so I just go a

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little higher it doesn't hurt anything

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and it maintains the pressure the whole

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time

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number six is super important that you

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know is that as the material hardens

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it's an exothermic reaction so what that

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means is that the material gets super

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hot so when you pour it in pour it

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really slowly understand your material

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don't put anything that will melt inside

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because you'll be really disappointed

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number seven it's important to keep the

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whole item under pressure until it's

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ready to D mold that is my thing that I

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do I don't think it's necessary but it

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ensures bubble-free castings I don't

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know when after the setting is done and

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the initial set whether the bubbles

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would get bigger again if you took the

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pressure off so I just leave it for four

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hours that's the D molding time and I

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feel really safe with that and I don't

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want to play around with ruining my

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material because I've done that before

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and then the last thing which is number

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II start small experiment make sure

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everything is set to the standards I

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just mentioned you don't want to use a

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bunch of material and then I haven't go

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white on you or have bubbles or some

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imperfections in there so just learn how

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to do it first before you start with a

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huge globe or a huge paperweight or

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whatever it is let's venture into my

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pressure pot room and casting room and

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I'll go over some of these things and

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show you how to do it

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how are in my casting room and I know

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there's a little echo in here because

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it's really a laundry room and it's all

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hard material but here's a scale that

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I'm going to be using there's a link

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below to that scale it's a really great

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scale it's not announces I put it into

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grams and here is the slow set

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illuminate a and B and I will be

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measuring it by weight so that's the

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next step

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[Music]

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I started wet with nine grams so now I

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have to figure out how much to add of

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the B solution the next one I'm going to

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be adding is Part B at 220 grams so I

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have to really watch the scale

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[Music]

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we have 15 minutes I'm gonna move this

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over

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[Music]

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because we have their little limited

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time and I don't want to be mucking up

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the mold I'm gonna place this in there

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so we can take it out easily and I'm

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gonna put the mold in here and it's

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already been leveled

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it's very level it's very important I'm

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going to go ahead and pour this in while

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it's in there because I do not want it

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to move and we have a little bit out of

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time

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there are little bubbles for me I hope

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you can see it it's hard to film and I'm

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going to fill it up to almost the edge

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[Music]

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what I'd like to do is remove some of

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these bubbles from the very surface I

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find if I don't do that a lot of those

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for some reasons stick around but I got

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to get this pressure on before it starts

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setting up on me so we've got a couple

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more minutes of playing around with this

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thing

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[Music]

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all right looks pretty good no huge

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bubbles left I already have the pressure

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pad ready to go and my compressor is

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pressurized all right so it's important

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to tie it every other this always makes

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me nervous

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[Music]

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the goal is to tighten it up so there's

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no air exchange

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[Music]

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I have to tell you that I have never

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encountered such difficulty with this

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pressure pot I know I don't have it

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threw it into the table and I should

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definitely it would make it easier but

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oh my gosh I had to unscrew it and screw

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it back up the entire time that it was

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pressurized there was air escaping and

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hissing and I was really concerned about

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my neighbor next door that they would be

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hearing the sound of the press are

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constantly going but I made it through

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nobody called me

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nobody was knocking at my door he angry

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so I made it through but man that was

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not fun and I will definitely have to

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change what I'm doing the other thing

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that I noticed that the base of the lid

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of the pressure pot had a bunch of

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moisture gathered around it it was

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actually having water drops come down

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and the compressor was getting really

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hot because I could not close the

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pressure pad so it kept going on and on

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I was concerned about the heat

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generation man this is not so easy and a

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lot of people on YouTube and when you

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look at these compressors they make it

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look so easy but it really isn't and it

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requires a lot of practice and doing all

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the right things to the pressure pot so

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that this does not happen

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because there was so much condensation

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of water around the lid of the pressure

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pot I was very concerned about the

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moisture getting inside their pressure

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pot and ruining my mold that I worked so

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hard to make it right and show you how

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to do it right it's kind of embarrassing

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after 20 minutes of struggle the resin

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still looks runny so I'm hopeful that

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this is not a total waste

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we'll see Wow I have to say that was

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totally exhausting being a small person

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and having a strength issue plus my

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pressure pot and I'd be bound to the

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table makes it really difficult for me

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to pressurize and sometimes it's easy

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sometimes it just happens but sometimes

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it doesn't and you just thought what

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happened I really had a hard time with

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it I finally did it but it took a really

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long time so we'll just have to see how

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this all works I was only able to

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pressurize it to 50 to 60 and it's not a

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huge casting so I think it'll be okay

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but I'm telling ya I need an elf I need

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a strong elf or something or maybe II

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just

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down to my table right well it's time

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for the unveiling we'll see I turned the

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pressure off I am removed any kind of

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pressure that's in the pressure pot I

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saved us some time so let's lift this up

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and get it done so first we gotta undo

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these

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[Music]

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I got to live some weights that's it for

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sure

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[Music]

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[Music]

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here we go the big unveiling

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[Music]

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Wow it looks pretty darn good shocking

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see if I can get it up there it looks

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pretty clear I cannot believe it I'm not

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gonna separate it for another couple

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hours it's been only a couple hours

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right now I'd like to wait for our wait

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before I can take it out of the hole so

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they do molding time is four hours and

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that's when a good await or maybe even

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longer so we'll see that well it

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promised you an adventure and I

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delivered one maybe it's not the one you

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expected but it was kind of funny and

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embarrassing at the same time but I

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wanted to share it with you just because

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art isn't always easy and it's not what

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you expect sometimes so now we're gonna

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go to my studio and unveil the product

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I'm hoping the paperweight will be clear

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and the casting is really perfect

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without bubbles I'm down in my studio

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and we're ready for that nailing so

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let's take a look

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[Music]

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I can't believe how well this turned out

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it's totally bubble free it's beautiful

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I don't deserve it because of what I did

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and struggled with the pressure pot but

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I guess I'm a lucky girl right

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[Music]

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as you can see there was nothing simple

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about this tutorial I was hoping it

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would be as you know and it wasn't so I

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hope you enjoyed it and you liked my

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adventure and you learned a lot from it

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I know I did and if you liked it please

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subscribe and hit that Bell so you know

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when my videos come out and that way

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you're notified also my website is down

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there and also there are links to all

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the materials I used today including the

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equipment I kind of which her the

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equipment and is wonderful equipment so

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don't take what I did is this is how it

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is because it really isn't with that I

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want to thank you so much Bob dodging

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who yet thank you so much in Polish

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happy RTing until the next time

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you

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Related Tags
Resin CastingArt TutorialUrethane ResinBubble FreeDIY CraftPressure PotMold MakingArt AdventureCreative ProcessCraft Mistakes