Seven Tips for Manufacturers on Navigating the Supply Chain Crisis

SupplyChainBrain
9 Nov 202110:05

Summary

TLDR在这个视频中,明尼苏达橡胶和塑料公司的全球供应链总监Rebecca Jasper分享了七个应对供应链危机的实用建议。她提到要重点关注总拥有成本、选择合适的沟通工具、使用RACI图表定义责任、保持灵活性并寻找替代方案、增强供应链可见性、采用数字解决方案,以及在全球范围内寻找材料。Rebecca强调了在当前供应链危机中如何保持供应链的稳定和高效运作,为制造商提供了宝贵的指导。

Takeaways

  • 🚀 明尼苏达橡胶和塑料公司在供应链危机中表现良好,能够满足客户需求25%至30%的增长。
  • 🏗️ 公司正在建设新的创新中心,预计在三月完工,这表明公司在危机中仍在积极扩展。
  • 📈 面对原材料价格的上涨,建议不要过分担心小幅度的涨价,而是关注总拥有成本,并寻找可能的解决方案。
  • 🔍 选择合适的沟通工具对于解决供应链问题是至关重要的,例如电话会议或即时通讯软件。
  • 📝 利用RACI(责任、问责、咨询、通知)图表来明确供应链中各角色的职责,以有效管理项目和行动。
  • 🔄 准备寻找替代品和备选方案,尤其是在客户对替代品有严格要求的情况下。
  • 👀 增加供应链的透明度,例如通过第三方物流提供商的工具,使客户能够快速了解货物状态。
  • 💻 探索数字化解决方案,以提高报价效率和实时响应客户的需求。
  • 🌐 考虑在美国以外寻找材料和制造资源,利用全球不同地区的供需差异。
  • 🔑 总结信息时,要确保清晰易懂,避免使用行业术语,确保信息对客户来说是有意义的。

Q & A

  • Rebecca Jasper 是哪个公司的全球供应链总监?

    -Rebecca Jasper 是 Minnesota Rubber and Plastics 的全球供应链总监。

  • Minnesota Rubber and Plastics 在供应链危机中的表现如何?

    -Minnesota Rubber and Plastics 在供应链危机中表现良好,能够满足客户25%到30%的需求增长,并已开始建设新的创新中心。

  • Rebecca 提供了多少条应对供应链危机的建议?

    -Rebecca 提供了七条应对供应链危机的建议。

  • 面对价格增长,Rebecca 的第一条建议是什么?

    -Rebecca 的第一条建议是不要为小事烦恼,要看总体拥有成本,并理解是否值得为此一战。

  • Rebecca 认为应该如何处理电子邮件中的日常价格增长通知?

    -Rebecca 建议查看是否可能在下一个采购订单中实现,或者是否可以将增长日期推迟,或者是否可以增加采购的总数量以缓解一些价格增长。

  • Rebecca 认为选择正确的沟通工具有多重要?

    -Rebecca 认为选择正确的沟通工具非常重要,它可以帮助解决大问题,并确保所有供应链中的人都参与到通话中。

  • Rebecca 推荐在国际供应商和国内供应商之间使用哪些沟通方式?

    -Rebecca 推荐使用文本消息、WeChat 和 WhatsApp 与国际供应商沟通,以及与国内供应商进行快速回答。

  • RACI 图是什么,它在供应链管理中扮演什么角色?

    -RACI 图是一种定义角色的工具,通过确定谁负责、谁负有问责、谁被咨询或被通知来管理项目。它帮助在供应链短缺时迅速采取行动。

  • 为什么 Rebecca 强调要准备好寻找替代品和备选方案?

    -因为对于大型OEM客户,无论是在医疗领域还是汽车行业,都有严格的替代品要求,需要复杂的测试和寿命测试系统,所以准备好寻找替代品和备选方案是至关重要的。

  • Rebecca 提到的数字解决方案是什么,它们如何帮助提高供应链的可见性?

    -Rebecca 提到的数字解决方案包括报价工具和其他工具,它们可以帮助提供对每个人(包括客户服务)的可见性,使客户能够快速查看他们的货物状态。

  • 为什么 Rebecca 建议在寻找材料时考虑美国以外的地区?

    -因为材料短缺在不同地区和不同时间会有所不同,利用这些差异寻找海外的相同材料制造机会,可以计算总体拥有成本并找到机会。

  • Rebecca 认为如何应对劳动力短缺问题?

    -Rebecca 认为应该寻找替代的报价工具和其他工具,同时提供对供应链每个人的可见性,例如通过提供访问第三方物流提供商的工具。

  • 在供应链危机中,Rebecca 认为如何提高与客户的沟通效率?

    -Rebecca 建议在回答问题时进行总结,而不是仅仅转发答案,确保信息对询问者有意义,并且如果信息传达给客户,也要对他们有意义。

Outlines

00:00

🎙️ 全球供应链专家谈塑料和橡胶的供应情况

Rebecca Jasper,明尼苏达橡胶与塑料公司的全球供应链总监,分享了当前塑料和橡胶的供应情况。尽管全球范围内关键材料短缺和物流拥堵的问题严重,Rebecca 表示他们公司成功满足了客户25%到30%的需求增长,并且正在建设新的创新中心,将于三月份完成。这一切都表明明尼苏达橡胶与塑料公司在危机中表现出色。

05:00

📈 应对供应链危机的七大建议

Rebecca 提供了七个应对供应链危机的建议。首先,不要纠结小事,关注整体拥有成本,并考虑改变订购数量以减轻价格上涨的影响。第二,选择合适的沟通工具,使用电话会议、短信、WeChat 和 WhatsApp 进行快速沟通,避免使用电子邮件处理紧急问题。第三,使用 RACI 图表来明确责任,确保相关人员及时采取行动。

🔍 明确角色和职责

Rebecca 强调了在供应链管理中使用 RACI 图表的重要性,以明确负责、问责、咨询和知情的人员。当遇到短缺问题时,通过将角色和职责纳入电子表格中,立即开始推动行动并向前推进。这种方法确保所有相关人员都参与并知晓最新进展。

⚡ 灵活应对,寻找替代方案

Rebecca 建议在供应链管理中保持灵活,随时准备寻找替代方案。对于大型原始设备制造商,找到替代材料并满足严格的测试要求是关键。他们的公司已经准备好在客户的许可下快速找到并测试替代方案,以满足客户需求。

👁️ 提供供应链可见性

Rebecca 强调供应链的可见性,建议使用工具和总结报告来确保所有相关方都能快速获取所需信息。通过让第三方物流提供商和客户服务团队访问相关工具,他们能够更快地响应客户的查询,并确保沟通清晰且易于理解。

🌐 寻找数字化解决方案

Rebecca 提到,公司正在寻找数字化解决方案,以提高报价和响应客户需求的速度。她认为将数字化工具与供应链管理结合,可以显著提升客户服务效率,并在当前人力资源有限的情况下更好地应对挑战。

🌍 拓展海外资源

Rebecca 建议关注全球市场,利用不同地区的供应情况来应对美国的短缺问题。尽管需要考虑总拥有成本,但在全球范围内寻找同样材料的制造商,可以有效缓解供应短缺的影响。她强调这一策略不仅适用于当前的供应链危机,也有助于为未来的危机做好准备。

Mindmap

Keywords

💡供应链危机

供应链危机指由于各种原因导致的供应链中断或延迟,影响产品的生产和交付。在视频中,Rebecca Jasper 讨论了当前材料短缺和运输拥堵的问题,并为制造商提供了应对这些挑战的建议。

💡塑料和橡胶

塑料和橡胶是制造业中常用的关键材料。视频中提到,尽管面临供应链危机,Minnesota Rubber and Plastics公司仍能够满足客户对这些材料的需求,展示了该公司在这方面的成功经验。

💡总拥有成本

总拥有成本是指在产品生命周期内的所有相关成本,包括采购、维护、操作和处置成本。Rebecca 建议制造商在应对价格上涨时,不要只关注价格,而是要考虑总拥有成本。

💡沟通工具

沟通工具指用于信息传递和交流的方法和设备。在视频中,Rebecca 强调了选择合适的沟通工具的重要性,例如使用电话会议解决大问题,使用短信和即时通讯工具进行快速沟通。

💡RACI 图表

RACI 图表是一种项目管理工具,用于定义和分配项目中的职责。RACI 代表负责 (Responsible)、 负责 (Accountable)、 咨询 (Consulted) 和 通知 (Informed)。Rebecca 解释了如何使用 RACI 图表来管理供应链中的任务和责任。

💡敏捷

敏捷指能够迅速适应和响应变化的能力。视频中,Rebecca 建议制造商在寻找替代材料和应对供应链变化时要保持敏捷,以便快速找到解决方案并满足客户需求。

💡可见性

可见性指在供应链管理中对各个环节和流程的透明度和了解程度。Rebecca 强调了在供应链中实现信息可见性的重要性,例如通过提供工具和访问权限,使各方能够实时查看和跟踪货物状态。

💡数字化解决方案

数字化解决方案指利用数字技术和工具来优化业务流程和提高效率。视频中提到,Rebecca 的公司正在寻找数字化报价和实时客户沟通的解决方案,以应对人力资源有限的问题。

💡国际供应商

国际供应商是指来自不同国家和地区的供应链合作伙伴。Rebecca 建议制造商在面对国内材料短缺时,可以考虑从其他国家寻找替代供应商,以平衡全球供应链的波动。

💡测试和寿命测试

测试和寿命测试是指对材料和产品进行的各种性能和耐久性测试,以确保其符合质量和安全标准。视频中提到,对于替代材料的选择,需要进行严格的测试和寿命测试,特别是在医疗和汽车行业。

Highlights

Rebecca Jasper,明尼苏达橡胶和塑料公司的全球供应链总监,分享了关于供应链危机的见解。

公司能够满足客户25%到30%的需求增长,并已开始建设新的创新中心。

面对材料短缺和拥堵问题,明尼苏达橡胶和塑料公司表现异常,能够继续为客户提供充足的关键原材料。

Rebecca提供了七个应对供应链危机的贴士,帮助制造商导航这一挑战。

第一个建议是不要过分担心小的价格波动,而应关注总拥有成本。

建议考虑是否可以在下一个订单中解决价格问题,或是否可以延长提价日期。

第二个建议是选择合适的沟通工具,以确保供应链中的每个人都能及时沟通。

建议使用短信、WeChat和WhatsApp等工具与国际供应商进行快速沟通。

电子邮件应该用于向广泛受众传达重要信息,如项目计划更新。

第三个建议是使用RACI图表来定义角色和责任,以有效管理项目。

第四个建议是准备寻找替代品和备选方案,以应对严格的测试和寿命测试要求。

第五个建议是提高供应链的可见性,提供实时信息给客户。

建议使用第三方物流提供商的工具,以便客户能够快速查询货物状态。

第六个建议是寻找数字化解决方案,以提高报价和客户响应的实时性。

第七个建议是考虑在美国以外寻找材料,利用不同地区的供需差异。

Rebecca强调了供应链中断的不可避免性,并建议公司为未来可能发生的类似情况做好准备。

Transcripts

play00:00

[Music]

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tips for manufacturers on navigating the

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supply chain crisis my guest is rebecca

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jasper director of global supply chain

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with minnesota rubber and plastics hello

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rebecca how are you

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great

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thanks very much for being with me so

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just a quick uh you know assessment

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everybody is suffering so much from

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shortages of key materials right now and

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congestion just uh how are supplies of

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plastic and rubber holding up

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we're doing fantastic we're meeting our

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customers needs needs of 25 to 30

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percent increase

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and we've just broken ground on our new

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innovation center out front that's going

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to be completed in march and so it's

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been a great year for minnesota rubber

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and plastic well that's good news for

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you you're an anomaly in that respect

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that you're able to continue serving

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your customers with adequate supplies of

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absolutely critical uh critical raw

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materials and like so we're here today

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for you to give me some tips for

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manufacturers on navigating the supply

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chain crisis and i believe you said you

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had seven is that correct i do yeah all

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right let's see if we can get through

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all of those in the short time we have

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available what would be the first one

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we'll also start experiencing price

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increases

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and so how do we address those as those

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come across our emails every day and so

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my first tip is don't sweat the small

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stuff

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look at what the total cost of ownership

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is and understand okay is this one i'm

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gonna fight

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so

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if you can

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then uh look to see if possibly could

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you

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make it for the next po or extend it out

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or

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could you extend the date of the

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increase if it can't be on the next po

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or

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could you change the brake quantities

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the the total quantity that you're

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purchasing to a higher volume level

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because we are experiencing so much

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increased demand that we could possibly

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do that to mitigate some of those price

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increases so i'm recommending don't

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sweat the small stuff and

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tackle the big things

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excellent thanks for that okay number

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two

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number two choose the right

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communication tool i can't tell you how

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important this is

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so

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let's say you're troubleshooting a big

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issue and the best scenario is to get

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everybody in the supply chain on the

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call

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and the

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one example that we had was during this

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call where we're troubleshooting the

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issue we learned that our supplier had

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another manufacturing site overseas that

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made the same material and they weren't

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experiencing the same shortages that we

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were here in the us

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and so then we were able to

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you know do the total cost analysis of

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what those costs would be with tariffs

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etc and still

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bring it in to meet our customer needs

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so that is one uh

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method where you really want to make

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sure all the people are on the phone

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fantastic okay

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number three

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yeah

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so

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i i do want to say a little bit about uh

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choosing the right communication tool

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i just want to follow up with that okay

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we're still okay

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for you definitely want to use text

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messages

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and wechat

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and

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whatsapp for international suppliers and

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for

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domestic suppliers when you've got

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a real quick answer that you need and so

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my suppliers have been awesome and being

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able to just give me those quick answers

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to say okay what's the status of this is

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it shipping you know real-time

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information so that we can get that

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communication back to our customers and

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so that's the best way don't wait for an

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email an email really should be for

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large communications to a wide audience

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where you're summarizing making it

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really clear

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about what

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what the communication is and maybe

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updating with a project plan or

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something like that so

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make sure that you're not using emails

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or text or video conferencing in the

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wrong way for the wrong purpose

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so easy for emails to get lost in the

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flood of emails that we deal with every

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day we just miss things we go to spam

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whatever so that's a good one okay i'm

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sorry to cut you off on that second

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point that was all part of number two

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right yes okay so let's get on to number

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three then number three is my favorite a

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racy chart we use this in consulting

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where you have roles

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um that are defined by either you're

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responsible

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you're accountable

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you're consulted or you're informed and

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so

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when we get or learn of a shortage

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that's impacting a customer the first

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thing we do

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is

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put it into a spreadsheet and start

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driving actions and so make sure that

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the people who are responsible are

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getting it done if they're not then

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they're escalating it to the accountable

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person and that you're including people

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who need to be consulted so make sure

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that the right engineering team or the

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right process manufacturing engineering

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person is involved in the decision and

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then all the right people are also

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informed of the decisions so pulling

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that that roles and responsibilities

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right into the spreadsheet so that you

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can manage the project immediately start

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driving actions and start moving forward

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as soon as possible

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okay good one

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number four

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be ready be agile be ready to look for

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alternatives and backup options so for

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most of our my large oem customers

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whether it's in the medical re area or

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if it's an automotive have very strict

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requirements for finding alternatives

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and requires a very sophisticated

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testing and life testing

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systems but

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we already say you tell me the go-ahead

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customer and we're going to find you

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alternatives and so we're on your

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perspective we're on with our amg group

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to find those alternatives and then

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follow through on all those testing

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requirements so we are ready

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and agile to be able to get that for the

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customer

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all right good one number five

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so

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for us

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i want to be the example of visibility i

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want to see in the world

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so we are looking at additional

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visibility tools and quoting tools right

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now because

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so many people have dropped out of the

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workforce we have

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one parent staying at home with children

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because of the high cost of of

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child care or we have boomers that are

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dropping out and don't want to deal with

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this new world anymore and so the

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the amount of people that we've got are

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is limited so we are looking at

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alternative um quoting tools and other

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other tools to use but

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at the same time we want to provide

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visibility to everyone and sometimes

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it's getting giving access to customer

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service to our third-party logistics

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provider

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tool so that they can quickly look when

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a customer needs to know where their

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shipment is they can quickly look it up

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and understand where it is

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but also to summarize summaries

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summarize so when somebody has a

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question don't just forward some answers

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summarize it make it sense to the person

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who is asking the question and so that

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it if it goes to the customer that it

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makes sense to them trying not to use

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acronyms trying to speak in terms of

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their part numbers and not ours and so

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that's where we want to be the

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visibility to the entire supply chain so

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whether that's tools or just

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communicating to them that's where we're

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going to do that

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yeah i like that one a lot uh are we at

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number six is that where we are yeah

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number six is really kind of merging

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into that is finding the digital

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solutions to

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to quoting and to being real time to our

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customers getting quicker answers to

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them and so

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uh so it just marries right into those

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digital solutions

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okay and then finally

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finally number seven

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look outside the united states so

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material shortages ebb and flow

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and so we might be experiencing some

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shortages in the us but the europe isn't

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or china isn't or

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different areas of the world are

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experiencing shortages in different ways

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and at different times so take advantage

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of those aberrations and

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look of course you're gonna go and

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calculate the total cost of ownership

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but you but there are opportunities to

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find uh manufacturing of the same

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material overseas and so be ready to do

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that

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well this is some great advice not only

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for getting through the current supply

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chain crisis but preparing for the next

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one uh so it's a good way for companies

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to start thinking about what's going to

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happen in the future because we're

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always going to have supply chain

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disruptions yeah they're often going to

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be in some very critical

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components and materials such as those

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that you guys produce

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so that is wonderful rebecca jasper of

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minnesota rubber and plastics thank you

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for those great tips on how companies

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can survive in very difficult times and

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great to hear that you folks are doing

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well as well in the midst of all this

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crisis but thanks so much for being with

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me today i really appreciate it

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thank you

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you

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