Control a Kinetix 5100 Over Ethernet with a Micro850 Controller

Summary

This video tutorial outlines the setup process for Rockwell's Micro 800 controllers to manage Point.io Power Flex 525 drives and Kinetics 5100 drives over Ethernet. It covers identifying compatible hardware, configuring firmware and software, and programming PLC and drives. The guide also demonstrates the use of user-defined function blocks and the configuration of the Kinetics 5100 drive with the KX 5100 software, resulting in a scalable and efficient automation system.

Takeaways

• 🚀 Rockwell's updated functionality allows for cost-effective system creation with new opportunities.
• 🔍 Micro 800 controllers with 'e' after the series identifier have Ethernet control capabilities.
• 🔧 For SIP control, Micro 800 can interface with 1734-AENT IOE, PowerFlex 523/525, or Kinetics 5100 drives.
• 📦 Ensure firmware version 21 or newer and software version 21 or newer for compatibility with CCW.
• 🛠️ Download the latest User Defined Function Blocks (UFBs) for Rockwell's Kinetics 5100 from the PDCD for proper setup.
• 🔄 Import the downloaded CCW archive project into ControlLogix Configuration (CCW) for project setup.
• 📱 Configure the PLC with an IP address and set up Ethernet settings for communication with other devices.
• 🔌 Use the KX 5100 software to configure the Kinetics 5100 drive with an IP address and set it to IO mode.
• 🔑 Select the correct motor and catalog number in the drive configuration for accurate motor control.
• 🔄 Download and save the project to maintain settings and ensure offline functionality.
• 🎛️ Demonstrated control of the Kinetics 5100 drive using the Micro 850 PLC with commands like home, jog, and move.

Q & A

What is the main topic of the video script?

The video script discusses setting up a system on a budget using Rockwell's updated functionality for controlling devices over Ethernet with Micro 800 controllers, Point.io Power Flex 525 drives, and Kinetics 5100 drives.

What does the 'e' after the series identifier in Rockwell's micro 800 product part numbers indicate?

The 'e' after the series identifier in Rockwell's micro 800 product part numbers indicates the capability of controlling devices over Ethernet.

What are the minimum requirements for the micro 850 firmware and software versions to work with the new Ethernet functionality?

The micro 850 firmware must be version 21 or newer, and the software must be version 21 or newer to work with the new Ethernet functionality.

Which Rockwell software is used to configure the Kinetics 5100 drive?

The Kx5100c software is used to configure the Kinetics 5100 drive.

How can one obtain the latest user-defined function blocks (UDFBs) for the Kinetics 5100 drive?

To obtain the latest UDFBs for the Kinetics 5100 drive, one should navigate to Rockwell's Product Compatibility and Download Center (PCDC), search for 'Kinetics 5100', select 'UD FB', and download the latest revision.

What is the purpose of assigning an IP address to the PLC, HMI, and Kinetics 5100 drive during setup?

Assigning IP addresses to the PLC, HMI, and Kinetics 5100 drive is necessary for establishing communication between these devices over Ethernet, enabling remote control and data exchange.

What is the role of the 'Device Block' UDFB in interfacing with the Kinetics 5100 drive?

The 'Device Block' UDFB is primarily used for interfacing with the Kinetics 5100 drive, allowing the PLC to control the drive's functions such as on, home, jog, incremental move, absolute move, and fault reset.

How does the video script describe the process of setting the IP address for the Kinetics 5100 drive?

The video script describes setting the IP address for the Kinetics 5100 drive through the Kx5100c software after connecting to the drive via the mini USB port and confirming the IP address settings in the software.

What is the significance of configuring the Kinetics 5100 drive in IO mode?

Configuring the Kinetics 5100 drive in IO mode allows the PLC to take control of the drive remotely and issue commands, which is essential for the system's functionality.

What steps are necessary to ensure the system is functional after configuring the PLC, HMI, and Kinetics 5100 drive?

After configuring the PLC, HMI, and Kinetics 5100 drive, one must download the code to each device, set the motor position using the witness mark and photo eye, and test the servo on, home, jog, and move functions to ensure the system is operational.

Outlines

00:00

🛠️ Hardware and Software Setup for Micro 800 Controllers

The video script introduces a cost-effective system setup for Rockwell's Micro 800 controllers, focusing on the integration with Point.io Power Flex 525 drives and Kinetics 5100 drives over Ethernet. It highlights the new functionality introduced by Rockwell, which simplifies the setup process. The script reviews the necessary hardware, including the micro 800 controllers with an 'e' in their part number indicating Ethernet capability, and the selection of IO adapters or drives. The software requirements are also discussed, with the micro 850 firmware needing to be version 21 or newer and the software version 21 or newer. The video demonstrates setting up a micro 850 with a Powerflex 525 drive and a Kinetics 5100 drive, emphasizing the need for the latest user-defined function blocks (UDFBs) from Rockwell's Product Compatibility and Download Center (PCDC).

05:02

🔧 Configuring PLC and Drive Communications

This paragraph delves into the detailed process of configuring the PLC and the Kinetics 5100 drive for communication. It starts with setting the IP address for the controller within the project and then configuring the drive with the KX 5100 software. The script provides step-by-step instructions for assigning IP addresses to the drive, selecting the device operation mode to IO mode in the software, and configuring the motor selection with the correct catalog number. The paragraph also mentions the importance of downloading the code for both the PLC and the HMI to prepare for operation and the potential need for additional steps to optimize and tune the drive for specific applications.

10:03

🚀 Testing and Operating the Kinetics 5100 Drive

The final paragraph of the script describes the testing phase of the system, where the motor is positioned, and the servo controls are tested. It details the process of using the home button, jogging the motor, and executing absolute and relative move commands to verify the system's functionality. The video concludes by showcasing the system's capabilities and inviting viewers to contact their local ESN account manager or automation specialist for further inquiries, emphasizing the system's efficiency and the ease of setup using the latest Micro 800 controllers and Kinetics 5100 drives.

Keywords

💡Micro 800

The Micro 800 is a series of small, cost-effective programmable logic controllers (PLCs) designed for simple machine control applications. In the video, the Micro 800 is highlighted as a central component in the system being discussed, with a focus on models that have the capability to control devices over Ethernet, denoted by an 'e' in the part number, such as the 2080 DL50.

💡Ethernet

Ethernet is a family of computer networking technologies commonly used in local area networks (LAN), metropolitan area networks (MAN), and wide area networks (WAN). In the context of the video, Ethernet is the communication protocol used to connect and control the Micro 800 controllers with PowerFlex 525 drives and Kinetix 5100 drives.

💡PowerFlex 525

PowerFlex 525 is a type of variable frequency drive (VFD) used to control the speed and torque of electric motors. The video script mentions the PowerFlex 525 as one of the drives that can be controlled by the Micro 800 controllers over Ethernet.

💡Kinetix 5100

Kinetix 5100 is a series of servo drives designed for precise motion control in industrial applications. The video demonstrates how the Micro 800 can interface with Kinetix 5100 drives, showcasing the setup process and the functionality of controlling the drives remotely.

💡Firmware

Firmware refers to the software that provides the low-level control for a hardware device. The video emphasizes the importance of having the correct firmware version (21 or newer) for the Micro 850 to ensure compatibility with the Ethernet-enabled functionality.

💡Software Version

The software version mentioned in the video refers to the version of the software used to program and interface with the Micro 800 controllers. It must be at least version 21 to match the firmware and enable the programming of devices over Ethernet.

💡User-Defined Function Blocks (UDFBs)

UDFBs are custom function blocks created by users to perform specific tasks within a PLC program. The video instructs viewers to download the latest UDFBs for the Kinetix 5100 from Rockwell's Product Compatibility and Download Center, which are essential for interfacing with the drive.

💡IP Address

An IP address is a unique identifier for devices on a network that uses the Internet Protocol for communication. The video details the process of setting IP addresses for the PLC, HMI, and Kinetix 5100 drive to establish network communication.

💡CCW Archive Project

CCW Archive Project refers to a project file with a .CCWArc extension used in Rockwell's ControlLogix Configuration (CCW) software. The video describes importing such a project into CCW to facilitate the setup process for the Micro 800 and Kinetix 5100 drive.

💡KNX 5100C Software

KNX 5100C is the software used to configure and program Kinetix 5100 drives. The video script outlines the steps to install this software, assign an IP address to the drive, and configure it to work with the Micro 800 PLC.

💡IO Mode

IO Mode is a configuration setting for the Kinetix 5100 drive that allows it to be controlled remotely by a PLC. The video demonstrates setting the drive to IO mode to enable the PLC to issue commands to the drive over the network.

Highlights

Rockwell's updated functionality offers new opportunities for budget-conscious system creation.

Micro 800 controllers can now control Point.io Power Flex 525 drives and Kinetics 5100 drives over Ethernet.

All Micro 800 products with an 'e' after the series identifier support Ethernet control capabilities.

Examples of compatible controllers include the 2080 DL50 and variations with 'e' in the part number.

For SIP control, Micro 800s are limited to the 1734-AENT IOE Internet Adapter or specific Power Flex and Kinetics drives.

The demonstration setup includes a Micro 850 with part number 2080 DL50 E-24 QBB, a PowerFlex 525, and a Kinetics 5100 drive.

Firmware for the Micro 850 must be version 21 or newer, with software version 21 or newer for compatibility.

The latest User Defined Function Blocks (UDFBs) from Rockwell are essential for programming the PLC and drive.

The Rockwell Product Compatibility Download Center (PCDC) is the source for downloading UDFBs and firmware.

A CCW archive project is used to import and configure the PLC and drive settings within ControlLogix.

The PLC configuration involves setting an IP address and Ethernet settings for the controller and drive.

The Kinetics 5100 drive requires the K-NX 5100C software for configuration and IP address assignment.

The drive's operation mode should be set to IO mode for remote control by the PLC.

Motor selection and parameter settings are configured within the K-NX 5100C software.

The demonstration includes controlling the Kinetics 5100 with the Micro 850 using on, home, jog, incremental, and absolute move commands.

The system setup showcases a small-scale yet capable solution using the latest Micro 800 controllers and Kinetics 5100 drives.

Contacting a local ESN account manager or automation specialist is recommended for further questions or support.

Transcripts

creating a system on a budget can be

painful however updated functionality

from Rockwell has brought about new

opportunities that make that happen in

this video we will cover the hardware

and software setup for the micro 800

controllers to control point.io Power

Flex 525 drives and kinetics 5100 drives

over ethernet

[Music]

first let's review the hardware since

Rockwell has changed the actual hardware

part numbers to indicate this new

functionality all micro 800 products

that have an e after the series

identifier have the capability of

controlling devices over ethernet for

example the 2080

dl50 is the beginning of the part number

for numbers of the micro 850 the 50 is

the series identif fire and that number

could be a 20 or a 70 all of these

models will have this capability as long

as the part number has an e following

that number once we identified a

controller that has the correct

capabilities then we need to select an

IO adapter or drive to work with the

controller for sip control the micro

800's are limited to controlling the

1734

aent IO e internet adapter or a power

Flex 523 or 525 drive or a kinetics 5100

Drive set up for Io mode in this demo we

have set up a micro 850 with the part

number of 2080 d l50

e-24

qbb a powerflex 525 drive with part

number 25b Das v2p

5

n104 and a kinetics 5100 drive with part

number 2198

D14

DS but for this video we will focus on

using the kinetics 5100 with our micro

850 once you have the proper Hardware

you will also need to ensure that you

have the correct firmware and software

combination the micro 850 firmware must

be version 21 or newer and you must be

using software version 21 or newer

consistent with how CCW works as long as

the software is at the same or greater

level than the firmware then you will

always be able to program that device

now that we know what hardware and

firmware we will continue with our demo

that uses firmware version 21 and

software version

22 the next step to set up the PLC is

setting an IP address along with the the

other equipment in our demo the PLC has

an IP of 1921

16815 the HMI is6 and the kinetics is 51

with all the hardware ready we need to

program the necessary configuration for

the PLC and the drive to start you

should download the latest userdefined

function blocks or ufbs released by

Rockwell to get these navigate to

Rockwell's product comp compability and

download Center or pcdc for short when

on the pcdc page select the link

download by product then on the next

page use the search bar in search for

kinetics 5100 this will bring up both

the firmware for the drive as well as

the udbs select UD FB and then select

the latest revision once in the column

on the right select the small download

Arrow next to to the description this

will then download the download manager

or you can choose to use direct download

Once you have this downloaded you will

see that it is actually a CCW archive

project with a file extension of CCW Arc

this project will need to be imported

into CCW open CCW then select file

import project when the new window opens

search to the downloads folder or

wherever you place the archive file then

select the open Button this will rebuild

a new project file with a micro 850

along with a 7in panel view 800 luckily

our project matches the same part

numbers as the archive file so no part

numbers need to be changed but now is

the time to change them if you have

different Hardware after the import

completes we will open the micro 850

configuration window by double clicking

on the controller icon shown in the

project organizer once the configuration

window is open we will select the

ethernet setting page in the lower left

window this is where we set the IP

address for the controller in our

project then we will select the plus

symbol to expand the options under

ethernet settings the expanded menu now

shows modules that can be configured we

will select the add button and in the

window give it a name ours will be

kinetic 5100 then select the type

dropdown you will have a choice of a 523

a 525 or

5100 if you wanted to set up Point IO

you need to leave it as a generic device

in our example we are going to select

kinetics 5100 then choose our catalog

number which is 2198

D14 derss the IP address of the drive

which is 192

1681 151 and a connection of data with

camming then we will change the major

revision to 4 and leave the minor

revision at zero but change the

electronic keying to compatible module

we will leave the rest of the

configuration set to default and now the

PLC configuration for the drive

Communications is configured and we will

select the okay button since we have

already imported a configured project we

do not need to develop any additional

programming but the ufbs that were added

are the device block

MFR m a m ma AI M AJ m m Mas mat msf and

MSO we will primarily be interfacing

with the on button home button jog

button incremental move button absolute

move and fault reset instructions

because our HMI project has those

buttons already created you could export

these ufbs and use them in your own

project or you could start building your

own logic from what was imported now we

need to download this code for both the

PLC and the HMI in order to prepare to

run the kinetics 5100 if you wanted to

set up the drive first and run it from

its configuration software then you'd

want to wait to the end to download to

the PLC next we will need to configure

the kinetics 5100 Drive which requires

the knnx 5100c software to be installed

on our computer if you do not have that

installed then you need to get it from

the Rockwell pcdc once the software is

installed we need to assign an IP

address to the drive this can be done

with the keypad on the front of the

drive or through the KX 5100 software

after the IP is set we will need to

connect to the drive then configure it

in the software to program the 5100 we

need to plug into the mini USB port on

the front of the drive in the software

we need to rightclick on the function

list toolbar and select add project give

the drive a name and select the proper

comp Port assigned to your computer

based on your USB connection once the

drive is added it will launch the

parameter list for the kinetics 5100 at

this time you should check the drive IP

address settings to confirm that you

have the proper address in the

configuration for our demo our Drive was

set to 1921 1681

51 then we will need to select the

settings tab and change the device

operation mode to IO mode there are many

different modes of control but IO mode

allows the PLC to take control of the

drive Drive remotely and issue commands

we will also leave the full closed loop

control disabled which is shown on the

settings tab next we will select the

motor selection in our demo we are using

a tl- a120p motor on the motor selection

page we will change the data source to

catalog number and find our proper motor

we will hit next and leave everything as

the default data then select download

this will transfer the motor information

to the drive this should be all the

required steps to set up a drive to

allow the micro 850 to control the drive

externally there may be additional steps

needed to optimize and tune the drive

but that will not affect our

functionality today now that the drive

is configured we will make sure that we

have downloaded and save our project to

keep the setting saved offline we will

then want to go offline with the drive

to ensure sure that there are no

Communications issues that occur between

the PLC control and our laptop connected

to the drive with all three devices

being configured and downloaded to our

system is now functional we can move our

motor so that the witness mark is set

above the photo eye then we will press

the servo on button followed by the home

button I will set the desired frequency

to 10 Hertz and then tell the servo to

jog this will will keep track of the

position and run until we command it to

stop then we will hit the absolute move

button and the servo will spin backwards

until it reaches the one position we

have one programmed as the desired

position but we could have changed that

if we wanted to now we will hit the

relative move button which will tell the

motor to increase one more Revolution we

can hit this a few times and you can see

it increments by one each time then we

can hit the absolute move button again

to bring it back to the one position

this makes for an expensive yet capable

smallscale system utilizing the newest

series micro 800 controllers along with

the kinetics 5100

drives as always thank you for watching

and if you have any questions please

feel free to contact your local ESN

account manager or automation specialist

[Music]