What Are Estolides? - STLE 2021
Summary
TLDRDr. Matthew Creek from Biosynthetic Technologies discusses the advancements in biosynthetic base oils, focusing on 'estelides'βpolymerized chains of free fatty acids with enhanced hydrolytic stability. He evaluates estelides' performance against petrochemical oils across a wide viscosity range, highlighting their excellent solvency, low volatility, and good oxidative and hydrolytic stability. The script also explores estelides' application in various formulations, including gear oils, hydraulic fluids, and food-grade hydraulic fluids, demonstrating their environmental performance and potential as sustainable alternatives in lubricant formulations.
Takeaways
- π§ͺ Ester-based polymers, known as 'estelides', are created by linking free fatty acids through a secondary ester bond, allowing for a range of viscosities by varying the chain length.
- π‘ Estelides offer improved hydrolytic stability compared to traditional bio-based materials, which often use primary esters that are susceptible to degradation in the presence of water and heat.
- π The viscosity range of estelides can be adjusted from ISO 22 to ISO 680, providing a wide array of applications from hydraulic fluids to gear oils.
- π¬ Estelides exhibit good solvency, viscosity index, and low volatility, which are crucial for performance in low viscosity applications.
- π§ Hydrolytic stability tests show that estelides maintain their integrity even when exposed to water, unlike some traditional bio-based oils.
- π₯ Oxidative stability tests reveal that estelides perform similarly to petrochemical products, withstanding heat and maintaining their properties over time.
- π€ Estelides blend well with other base oils, such as PAOs and Group III, enhancing their properties without introducing negative effects.
- π± Environmental performance of estelide-based formulations is high, with biodegradability levels exceeding 60%, meeting eco-friendly standards.
- π Toxicity tests indicate that estelide-based formulations are non-acutely toxic, which is a requirement for certain environmental applications.
- π§ Demulsibility tests show that estelide-based fluids separate from water quickly, an important characteristic for hydraulic fluids.
- π½ A project sponsored by the United Soybean Board explored the use of high oleic soy oil blended with estelides for H1-approved food-grade hydraulic fluids, demonstrating the versatility of estelides in various applications.
Q & A
What is an ester bond and how does it relate to the formation of ester-based base oils?
-An ester bond is a chemical linkage formed between the carboxylic group of one molecule and a hydroxyl group of another. In the context of ester-based base oils, the script describes an 'eslide' as a secondary ester bond across a site of functionality on a free fatty acid with the carboxylic group of another free fatty acid, allowing the polymerization of long chains of free fatty acids to create different viscosity ranges.
Why are secondary ester bonds preferred over primary ester bonds in ester-based base oils?
-Secondary ester bonds are preferred due to their better hydrolytic stability. Primary esters are notorious for being unstable in the presence of water and can break down rapidly, especially under heat. Secondary esters, like those in 'eslides', are sterically hindered, providing enhanced resistance to hydrolysis, making them suitable for applications such as marine environments where traditional bio-based products may struggle.
What is the significance of the viscosity index in ester-based base oils?
-The viscosity index is a measure of a fluid's resistance to changes in viscosity with temperature. Ester-based base oils with a good viscosity index, as mentioned in the script, maintain their viscosity across a wide temperature range, which is crucial for applications requiring stable performance under varying temperature conditions.
How does the solubility of ester-based base oils affect their performance in formulations?
-The solubility of ester-based base oils, as indicated by the aniline point in the script, affects how well additives can be mixed into the base oil. Good solubility ensures that additives are evenly distributed, which is important for achieving desired properties such as lubricity and protection against wear in finished products.
What are some of the challenges traditional bio-based materials face in terms of hydrolytic stability?
-Traditional bio-based materials often face challenges with hydrolytic stability due to the presence of primary ester bonds, which can break down in the presence of water, especially when heat is involved. This can lead to a rapid degradation of the material, limiting its application in environments where moisture is present.
How do ester-based base oils compare to petrochemical-derived base oils in terms of oxidative stability?
-According to the script, ester-based base oils, specifically 'eslides', show very similar performance to petrochemical-derived base oils like PAOs and bright stocks in terms of oxidative stability. This is demonstrated through the RV pot test, where 'eslides' exhibit a high resistance to oxidation, a desirable trait for long-lasting performance in applications such as hydraulic fluids.
What is the role of the United Soybean Board in the development of ester-based hydraulic fluids?
-The United Soybean Board sponsored a project mentioned in the script, which focused on the development of H1-approved, or food-grade, hydraulic fluids using a blend of ester-based base oils and high oleic soy oil. Their involvement supports the use of cost-effective, environmentally friendly, and high-quality base oils for various applications.
What are some of the key environmental performance metrics for ester-based hydraulic fluids?
-Key environmental performance metrics for ester-based hydraulic fluids include biodegradability, as measured by the OECD 301B test method, and toxicity, as assessed by the 201, 202, and 203 tests. The script mentions that the formulations tested showed high biodegradability and non-acute toxicity, which are important for meeting environmental regulations and eco-label requirements.
How do ester-based base oils perform in terms of rust and foaming properties?
-The script indicates that ester-based base oils, particularly those with 'eslide' technology, perform well in rust and foaming tests. They pass both fresh water and salt water rust tests without issue and demonstrate good demulsibility with no foaming tendencies, which are common challenges for traditional bio-based products.
What is the significance of the pour point in ester-based base oils?
-The pour point is the lowest temperature at which a fluid will flow. It is significant for ester-based base oils because a lower pour point indicates that the oil will remain fluid and functional in colder temperatures. The script mentions that blending 'eslides' with other base oils, such as PAOs or group three stocks, can improve the pour point, enhancing the oil's performance in low-temperature applications.
How do different viscosity ranges of ester-based base oils impact their performance in various applications?
-Different viscosity ranges of ester-based base oils allow them to be used in a variety of applications, from low-viscosity hydraulic fluids to high-viscosity gear oils. The script discusses how 'eslides' can be tailored to create products with specific viscosities, and how their performance in tests such as the four-ball weld test and RV pot test remains consistent across different viscosity grades.
Outlines
π§ͺ Introduction to Biosynthetic Base Oils
Dr. Matthew Creek from Biosynthetic Technologies introduces the topic of biosynthetic base oils, focusing on a specific type called 'estelides.' These are polymerized chains of free fatty acids linked by secondary ester bonds, offering a range of viscosities. Estelides are highlighted for their improved hydrolytic stability compared to traditional bio-based materials, which often suffer from instability due to primary ester bonds. The talk outlines the versatility of estelides across various viscosity ranges and their applications in marine environments and other areas where traditional bio-based products fall short.
π Evaluating Estelide Performance Across Viscosity Ranges
This section delves into the performance characteristics of estelides, comparing them to petrochemical-derived base oils and other bio-derived options. Estelides demonstrate good solvency, as measured by aniline point, and hydrolytic stability, as shown through various tests including an 'in-house torture test' and ASTM D2619. The oxidative stability of estelides is also evaluated, revealing that they perform similarly to PAOs and Group III base oils, with high resistance to breakdown in the presence of oxygen.
π Performance of Estelide-based Formulations
The script discusses the performance of estelide-based formulations in different applications, such as gear oils and hydraulic fluids. An ISO 680 gear oil formulation using estelide demonstrates excellent wear and weld load capabilities, even when compared to commercially available products. The benefits of estelide's low pour point and solvency are highlighted, along with its compatibility with other base oils, which is crucial for creating formulations that meet specific viscosity requirements.
π± Environmental Performance of Estelide Blends
This paragraph examines the environmental performance of estelide blends, particularly in hydraulic fluids. The focus is on biodegradability, toxicity, and the overall eco-friendliness of the formulations. Estelide blends with PAO and Group III base oils show promising results, meeting or exceeding standards for biodegradability and passing non-acute toxicity tests. The paragraph also discusses the importance of these properties for applications requiring eco-friendly fluids, such as those covered by the Vessel General Permit.
π Estelide Formulations for Various Viscosity Grades
Dr. Creek explores the performance of estelide in different viscosity grades, from ISO 46 to ISO 68, and their blends with Group III base oils. The formulations are tested for various properties, including pour point, viscosity index, and demulsibility. The results indicate that estelide formulations not only meet key performance metrics but also show improved demulsibility and oxidative stability compared to traditional bio-based products. The potential for these formulations to be used in food-grade applications is also discussed.
πΎ H1 Approved Hydraulic Fluids with Estelide
In the final paragraph, Dr. Creek presents a unique application of estelide in H1 approved, or food-contact, hydraulic fluids. The project, sponsored by the United Soybean Board, combines estelide with high oleic soy oil to create cost-effective and environmentally friendly formulations. The fluids are expected to meet high biodegradability and non-toxicity standards. While some challenges, such as foaming, are noted, the overall performance of these formulations in terms of rust and copper corrosion, as well as oxidative stability, is positive.
π Closing Remarks and Invitation for Questions
The script concludes with Dr. Creek thanking the audience for their attention and inviting any questions they may have. This closing segment serves as a polite and professional ending to the presentation, encouraging interaction and further discussion on the topic of estelide base oils and their applications.
Mindmap
Keywords
π‘Ester
π‘Base Oil
π‘Viscosity
π‘Hydrolytic Stability
π‘Solvency
π‘Aniline Point
π‘Biodegradability
π‘H1 Approved
π‘Four-Ball Weld Test
π‘Rust and Corrosion
π‘Oxidative Stability
Highlights
Dr. Matthew Creek from Biosynthetic Technologies discusses the latest advancements in biosynthetic base oils.
Explains what an ester bond is and its role in creating different viscosity ranges in base oils.
Ester bonds offer improved hydrolytic stability compared to primary esters, beneficial for marine applications.
Estellides, a type of ester, have a wide viscosity range from ISO 22 to ISO 680.
Estellides exhibit good viscosity indexes, pour points, flash points, and low volatility.
Solvency and aniline point measurements show estellides have excellent solvency properties.
Estellides demonstrate high hydrolytic stability, even in the presence of water and heat.
Oxidative stability tests reveal estellides' performance similar to petrochemical products.
Estellides' performance in gear oil formulations meets or exceeds industry standards.
ISO 220 gear oil formulation with estellides shows excellent rust and foam resistance.
Hydraulic fluid formulations using estellides blended with PAOs and Group III base oils.
Biodegradability tests show estellides-based hydraulic fluids meet environmental performance standards.
Estellides blended with soy oil create H1 approved, food-grade hydraulic fluids.
Estellides' performance in various viscosity grades and blends is promising for eco-friendly applications.
Estellides show good compatibility with other base oils, enhancing properties such as viscosity index and pour point.
The United Soybean Board sponsored research into food-grade hydraulic fluids using estellides.
Estellides-based formulations exhibit excellent rust and copper corrosion resistance.
Dr. Creek concludes the presentation by summarizing the wide-ranging performance of estellides.
Transcripts
hello i'm dr matthew creek with
biosynthetic technologies and today i'm
going to be talking about the latest in
biosynthetic base oils
evaluating estellite performance
characteristics and expanding viscosity
ranges
so to get going first want to explain
what an slide
is especially from a base oil
perspective
so an eslide is actually a secondary
ester bond across a site of
functionality on a free fatty acid
with the head carboxylic group of
another free fatty acid
this allows us to essentially polymerize
long chains of free fatty acids
as long as they have some type of
functionality say a double bond in a
layer
or a hydroxy group in 12 hsa
this is allow this allows us to
basically pick the number of
uh free fatty acids that we're going to
stack together
to create different viscosity ranges so
for a very low viscosity say like a four
semester
product it would just be one one free
fatty acid
stacked on another or if you're trying
to make say a very thick material you
might stack 20 or 25 of these molecules
together
what's nice is the chemistry remains the
same
despite the viscosity range because
you're using the same materials
throughout the building that s light at
different viscosity ranges
what's also nice about slides is they
solve some of the problems
inherent to traditional bio-based
materials in that they're employing a
secondary ester bond versus a primary
ester
primasters are notorious for hydrolytic
instability
so a little water in your base oil and
they can fall apart
quite rapidly especially if there's a
little heat present
s light bonds are a secondary ester
they're sterically hindered
that allows them to have better
hydrolytic stability and thus uh
work really well in things like marine
applications
or traditional bio-based products
struggle a little bit more
and what we've done is we've looked uh
what's commercially available for slides
on the market when it comes to base oils
so we can compare their performance to
other base oils
across these larger viscosity ranges and
currently
uh the entire viscosity range of
vestalized range from about four
centistokes at 100 degrees
out to about 75 cenos 100 degrees
this correlates roughly to an iso 22 all
the way up to an iso 680.
so this is very good this allows us to
basically test
lots of different applications of these
base oils from say hydraulic fluids all
the way up to
thick gear oils if you will here's some
of the properties
uh that have been measured uh for these
these estee lites they tend to have good
viscosity indexes
uh good poor points uh average poor
points good flash
um low water and very good no acts so
they're not very volatile which is
really good for kind of
low viscosity applications so our goal
was to look at these estelite base oils
as a function of performance against
other base oils
for similar applications and to start
out we are just looking at the
performance of the base oils themselves
these were compared to both
petrochemical derived base oils like
group one
two three paos and pegs
and they were also compared to things
like esters diesters complex
esters polyesters that are more
traditional in the kind of bioderived or
oleospace
one of the first things we measured was
solvency or aniline point
as measured by astm d611
and in here what you're seeing is that
estelides compared to other materials
especially
other petrochemical derived base oils
have very good solvency the lowest
viscosity slides have
the lowest animal point uh measured
for a base oil uh you know if you're
working with things like pao
or a highly refined group three
sometimes you can struggle to get your
additives mixed well
into that to that base oil and this is
because of
its kind of poor solvency
characteristics whereas things like um
pegs uh estellides and some of the like
polyol esters
didn't have much better solvency but
once again what's interesting here is uh
the low viscosity slides
have some of the best solvency measured
for this test methodology
we've also looked at hydrolytic
stability
for these molecules since this is a
traditional weakness of oleo or
bioderived
base oils we've run a couple different
methodologies one was the astm d2619
modified from 48 hours out to 144
we compared esthelides at high viscosity
ranges
to that of a more traditional
petrochemical derived like pao or bright
stocks
and here you can see a very little
change
in the acid number uh of the s
what this means is even in the presence
of water you're not breaking down and
creating those free fatty acids
uh instead it's remaining as a single
molecule similar to what you'd see
obviously with paos and bright stocks
these are traditionally very
hydrolytically stable molecules
so in a lot of ways estellites perform a
lot like a petrochemical products when
it comes to
hydrolytic stability we also created
kind of an in-house torture test to
measure
the difference between base oils for
hydrolytic stability
and what's done here is a sample of the
base oil
is mixed with one percent uh water by
weight
heated to 180 degrees fahrenheit and
stirred at 500 rpm
and once again we used all the
traditional base oils group one two
threes
we use pao pags estelize and traditional
esters
and at the very bottom here through the
eight week what we're measuring is a
change in tan
uh over time and what you see is that on
the bottom
really at the very bottom where there's
no movement this is where your pegs your
peos your group threes tend to be
they're very hydrolytically
stable products but higher uh
what you see is is the acid number
rising very quickly or what you see is
like traditional esters so these are
things like tnp oleates
other polyol esters some complex esters
some diesters
these all employ primary ester bonds
which are hydraulically unstable
some do better than others but for the
most part they all have a significant
rise
and then just barely off the baseline
you see the
the estelide at various viscosity ranges
as well
and they behave much similar to pags pos
and group threes
than traditional esters now eventually
at week eight you saw a slight rise
um because those those ester bonds will
eventually break down
in the presence of water uh but that has
been dramatically reduced by employing
that secondary ester bond so once again
across kind of all viscosity ranges
slides behave
more similar to pegs paos and group
threes uh than traditional esters
from an oxidative stability standpoint
and i'm sorry for a hydrolytic stability
standpoint
from an oxidative stability standpoint
we used the d-2272 methodology
to look at the full range of s-lite
viscosities once again compared to
other base oils here once again the the
lack of double bonds
say like in fully saturated synthetic
esters or in
pao or highly refined group threes tend
to produce very good results
all these samples are treated with a one
percent treat rate of antioxidant
which was a half a percent phenolic and
half percent of munich ao
so they all had similar treat rates and
we ran the rv pot test methodology and
measured the end point
uh as expected group threes paos did
very well in this test
almost you know 1300 to 1400 minutes
whereas pegs were not nearly as
optionally stable
or kind of high vis paos or some of the
esters measured
once again estalides at kind of the mins
and max's of their viscosity ranges
show very similar performance to group
threes and paos meaning these are very
oxidatively stable molecules as well at
both viscosity ranges in fact it looks
like viscosity has almost no
effect on on the measured results of
oxidative stability
um and this being a fully
saturated synthetic molecule that does
make sense from an end result
so now we're going to talk about
performance kind of across viscosity
range
as a function of finish formulations and
so
a number of different finish
formulations were put together
and the performance of those
formulations were measured
with s slides at different viscosities
so first up is we looked at an iso 680
gear oil
using a commercially available estelide
this was a
essentially 95 percent s slide and five
percent additive treat rate with a
eu local eco label approved ad package
and here we basically measured the kind
of the four ball weld
uh characteristics uh of the material
and compared it against other
commercially available iso 680s on the
market
so you can see it's kind of the overall
test data for the iso
minus 21 port point which is expected
really from
being a 95 percent content estellade uh
but overall very good
four ball kind of wear and weld load
capabilities in fact
uh at the really high treat rates with
this eco label at five percent and three
percent we kind of got best in class
and these are uh gear oils that are both
mineral
um uh or petrochemical derived base oils
as well as utilizing bio-based
uh the estelite by itself unaditized uh
almost equal kind of the bottom tier
what you see for for some of these gear
oils
so that's an interesting result uh for
the slides
um we wanted to obviously we care a lot
about viscosity uh with this data set
and so we also wanted to make a gear oil
uh that was much lower and so this case
we targeted iso 220 so we stepped that
viscosity down
and measured a lot of the similar things
good flash point
good four ball wear four ball well load
but here what we were interested in as
well as comparing it more to
other eco label products that are
commercially on the market
and in this case uh these other
commercial products
are non-sli derived base oils versus the
estella gear oil
they're all in the same iso grade so in
iso 220.
and then we looked at a number of things
you can see the slide
has kind of the worst poor point
behavior whereas the others are more
closer to minus thirty to minus forty
but the one thing the sli does very well
at this viscosity range
is it passed rust demolisability and
foam
uh with no problem and this once again
these are kind of some of the bugaboos
of traditional bio-based
products whereas the other commercial
products either failed rust or failed
emulsibility
and you can see the slight got a clean
uh clean break
zero there on emulsion layer at about 15
minutes which is a very good result for
a biobased product
so at this viscosity range really good
kind of overall performance
of this gear oil package at an iso 220.
so next up is talking a little bit about
hydraulic
fluid performance this allows us to move
the viscosity range
into to lower viscosities
the first up was an iso 46
and i should say one of the things that
we attempted to do
uh to measure s-lite performance was
also to blend it with
other base oils to see how well it
behaves so so
a lot of the hydraulic fluid
formulations will work around iso 46 or
68
but we're going to vary the uh we're
going to co-blend it
with other base oils to see how they
behave what's nice about that is we can
use different viscosities of estellites
all the way kind of from that force in a
stoke up to say an iso 150 to blend with
with these other group threes to really
test that you know how things change as
a function of
viscosity performance of the estelide
so this first formulation was a a esteli
pao blend at an iso 46 uh this basically
used an esolide
and pao at about seventy percent
estelide and thirty percent po roughly
with a standard off-the-shelf hydraulic
additive package at about point eight
percent
what you see is um the poor point here
has been uh dramatically improved and
this is really
um the s slide we believe is basically
taking on the positive properties of the
pao
do that a good good solvency they mix
very well and so the estee light is
actually enhanced by the
that very positive pao low pour point um
very good vi so the vi kind of translate
very well with both pao and estelide
slightly lower flash
driven by the kind of a low viscosity
pao
the s light uplifted this sum but other
things you expect once again is remember
oxidative hydraulic stability are
traditional weaknesses of some
oleo-derived base oils and here we got
an 800-minute rv pot test
and a very low change 0.06
in the hydraulic stability d2619
test method and so what you see here is
at low viscosities uh even in blends and
funnel formulations the slides
seem to retain their good oxidative and
hydraulic stability
but they also play well with other base
oils in this case the
they kind of were enhanced from four
point perspective
and even a little bit of a vi
perspective by using pio as a coblen so
they play well together
but they don't really have any of the
negative benefits uh attributed or from
from blending so
so i thought that was a very interesting
uh data result for a lower viscosity
product
so next up is a an iso 46 as well
except this time it was blended with a
group three product
and uh so a slightly slightly different
base oil co blend
uh you know paos and group threes are
definitely different technology
but we wanted to look at similar aspects
and we also wanted to kind of test
some of the environmental performance
you see
for such a co blend in this case there's
about 40 percent estalide
and about 60 group 3 based on
viscosities
uh and once again with a standard
off-the-shelf additive package
once again very close to 0.8 percent
almost 0.9 percent
we did measure uh biodegradability of
the finished formulation using the oecd
301b
test method they came in at 75 i mean
this is
very good you think about things like
the vessel general permit requirements
for eco-friendly uh hydraulic fluids or
eco-friendly fluids or lubricants they
need to be above sixty percent
and so uh the final formulation just not
the base oil this includes the additive
pack and the group three
was at seventy percent which is a great
result we also ran the 201 22 and 203
for
toxicity 100 ppm and we're all found to
be non-acutely toxic
which is once again a requirement for
for free gp
and in eco-label applications
the test data came back uh quite nice as
well you can see that the
good viscosity index even with the group
3 of 160
we got it in grade right on target iso
46
poor point the group 3 actually
once again helps the us to light out
here it helps drop that pour point and
helps the additive
poor point depressant we think improve
overall
for for these types of co blends so they
play well together
good flash point good color and once
again if you think about a lot of the
the key issues with
other olio or biobased products around
rust demolisability and foaming
here you can see both fresh water and
salt water
rust testing pass without a problem
really good copper corrosion 1a
the mulcivility was a 40 40 0
at 15 minutes separation and so this is
a great demolishability result
no foaming tendencies which is also an
issue you see with other olio derived
molecules uh you know decent four ball
wear performance
and once again both uh hydrolytic
stability and oxidative stability which
we really view as
it's important metrics for the the life
of these fluids especially used in say
like marine applications
here we have very good very small
changes in
in tan over time and a very decent
rpvot test of about 600 minutes this is
lower than we saw let's say with the pa
pao test method by utilizing i think
some of the group three
but it did it did stay quite high i
think a 600 minute result is actually
quite good for oxidative stability
and obviously i think what's interesting
about this result is is we've used kind
of different
ratio blends of group three and
estelides
uh and still got very good results and
so all the key metrics that
are kind of being targeted for success
in a final formulation are being met
here and
overall this would be a very cost
effective formulation that really meets
you know very high quality environmental
performance
expanding on that slightly once again
because we're really interested in
different viscosity ranges
we also made an iso 68 blend with a
group three
as well and here we're basically
flipping the ratios of that estelide to
group three
to see what impact it has on the final
formulation
and the performance of the overall uh
finished fluid
and once again we ran the environmental
performance test slightly better
biodegradation
this is expected since now we have a
much higher component of slide in the
final formulation
you should see an uplift no change in
toxicity
once again that would be expected based
on
not too significant of a change of a
formulation
i will say in in this in this
formulation it's a slightly different
additive
technology that actually is an eco-label
compatible
additive for this hydraulic fluid
formulation
and so it was good to see the
environmental performance using that
equal label as well
we also ran the standard kind of
performance uh uh
data on this set um so once again in
grade iso 68
poor point stayed about the same so
there was really no change there and
once again this is being enhanced by
that that group three blend
um what's really interesting on this
result is the demolisability
this was a five minute demolisability
pass which is the lowest pass we've seen
uh for uh really you know oleo derived
base fluids
and that kind of goes counter because
the the the
formulation that used uh opposite where
it was forty percent s slide sixty
percent group three
was a fifteen minute pass and and we
assumed by by adding more slide you know
you'd see at least fifteen maybe a
little bit longer in this case it
actually improved the data
and so we thought that was an
interesting result so once again just
shows really how
good the dimulsibility is of these
estelide products
once again past foam without any issues
very good
copper corrosion 1a past all the rust
and a very very good oxidative
result here so remember this is a
different additive package so
probably different aos and this one over
a thousand minutes for the rpvot test so
a
super oxidatively stable molecule
hydrolytic hydrolytic stability data is
still being run on this formulation
so we're awaiting those results but this
formulation has gone
through actually elastomer compatibility
testing as well with a-gear
and is an a-gear approved use for their
seals
in say stern tube fluids so once again
a very interesting result at a kind of a
different viscosity grade with these
molecules
with the finished formulation and so it
looks like the s slides
used in conjunction with other code
bases at various viscosities
work very well and finally i wanted to
kind of take a slightly different
direction
in this case this is a hydro
hydraulic fluid that would be h1
approved so
h1 approved or food grade food contact
a molecule that uses higher lake soy oil
blended with an esolite now i should
point out this project was sponsored by
the united soybean board
under a grant and we we like the use of
highlight soy oil
because it makes the formulation cost
effective it keeps the h1 status of the
overall formulation
and it allows us to kind of once again
formulate across a number of viscosity
ranges
with different code blends so it kind of
continues that theme in this case what
we're really focusing on here is
is an iso 46 and iso 68 hydraulic fluid
all of these need to be hx1 components
we have an h1 certified
hydraulic fluid at the end so it
primarily uses a blend of low viscosity
and high viscosity slides
with 30 percent high leg soy oil and a
food grade additive package that is hx1
certified
at around four and a half percent so the
only difference here between the axis of
46
and the 68 is really changing the
percent blends of the two
of the two estelides
we're still awaiting some of the
environmental data
for this we expect this to easily get
above 60 percent
it should probably be above 70 even 80
percent these are very biodegradable
formulation overall
obviously understanding with the
additive additive pack especially for
four and a half percent dust that is
important uh
we also view these as to be easily
passed the the non-acutely toxic
requirements for the 201 202 and 203
tests
we did get a significant amount of the
performance data back on
on these blends using slides and
highlight soy oil
they're within grade poor points of
minus
20 to 21. this review is being driven
primarily now by the s slide it's got
essentially the best
pour component uh in the bunch
uh all the rust testing passed we had a
little bit of salt water issue in one on
the
iso68 probably needs a little bit more
top treat to pass final formulation
but the copper corrosion came great at
1a
and so rust and copper and kind of flash
all that pretty good data
for a food grade formulation
that data set is continued on the next
slide once again a
very good dimulsibility across this
formulation
so separation in 10 to 15 minutes with
no emulsified layer for all of them
i'd say the one area of concern we've
seen with this formulation
is is foaming we have seen some foaming
tendency
a i think a a little bit of a top treat
with a
hx1 approved anti-foam agent probably is
necessary to kind of bring these into
line with what you need for the
astm hydraulic fluid uh
pass or test methodology but easily
enough to i think fix with with a little
bit of formulation work
um good four ball results
uh and then once again oxidative
stability so obviously lower here
uh somewhat being driven by the
inclusion of double bonds in that
highlight soy oil
but overall still a very good result for
a bio based or olio derived product
we've seen tmp oleats that come in
around 45 minutes
in some of these formulations so this is
a this is a good kind of
early result uh if you use an all
estilite formulation you can see
that's driven considerably higher uh and
once again remember
some of these numbers are derived that
were limited to food grade or hx1
certified additives
so there will be a change in performance
on overall oxidative stability
good hydraulic stability uh and no
problem of copper appearance on this
molecule so once again
you know using a totally different base
oil at different viscosities and blends
uh even for food type applications we
see very good results
uh with the estelides in conjunction
with highlight soy oil once again
this portion was sponsored by ned's
soybean board and i think generated some
some very interesting data
so uh with that i'd like to thank you uh
for taking some time to look at this
presentation
uh hopefully you've seen that s slides
have interesting performance across a
wide viscosity range
and blended with different co-bases i'm
happy to take any questions by chant
chat and thank you and have a wonderful
day cheers
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