What Are Estolides? - STLE 2021

Biosynthetic Technologies
21 May 202125:10

Summary

TLDRDr. Matthew Creek from Biosynthetic Technologies discusses the advancements in biosynthetic base oils, focusing on 'estelides'β€”polymerized chains of free fatty acids with enhanced hydrolytic stability. He evaluates estelides' performance against petrochemical oils across a wide viscosity range, highlighting their excellent solvency, low volatility, and good oxidative and hydrolytic stability. The script also explores estelides' application in various formulations, including gear oils, hydraulic fluids, and food-grade hydraulic fluids, demonstrating their environmental performance and potential as sustainable alternatives in lubricant formulations.

Takeaways

  • πŸ§ͺ Ester-based polymers, known as 'estelides', are created by linking free fatty acids through a secondary ester bond, allowing for a range of viscosities by varying the chain length.
  • 🌑 Estelides offer improved hydrolytic stability compared to traditional bio-based materials, which often use primary esters that are susceptible to degradation in the presence of water and heat.
  • πŸ“Š The viscosity range of estelides can be adjusted from ISO 22 to ISO 680, providing a wide array of applications from hydraulic fluids to gear oils.
  • πŸ”¬ Estelides exhibit good solvency, viscosity index, and low volatility, which are crucial for performance in low viscosity applications.
  • πŸ’§ Hydrolytic stability tests show that estelides maintain their integrity even when exposed to water, unlike some traditional bio-based oils.
  • πŸ”₯ Oxidative stability tests reveal that estelides perform similarly to petrochemical products, withstanding heat and maintaining their properties over time.
  • 🀝 Estelides blend well with other base oils, such as PAOs and Group III, enhancing their properties without introducing negative effects.
  • 🌱 Environmental performance of estelide-based formulations is high, with biodegradability levels exceeding 60%, meeting eco-friendly standards.
  • πŸ›‘ Toxicity tests indicate that estelide-based formulations are non-acutely toxic, which is a requirement for certain environmental applications.
  • πŸ’§ Demulsibility tests show that estelide-based fluids separate from water quickly, an important characteristic for hydraulic fluids.
  • 🍽 A project sponsored by the United Soybean Board explored the use of high oleic soy oil blended with estelides for H1-approved food-grade hydraulic fluids, demonstrating the versatility of estelides in various applications.

Q & A

  • What is an ester bond and how does it relate to the formation of ester-based base oils?

    -An ester bond is a chemical linkage formed between the carboxylic group of one molecule and a hydroxyl group of another. In the context of ester-based base oils, the script describes an 'eslide' as a secondary ester bond across a site of functionality on a free fatty acid with the carboxylic group of another free fatty acid, allowing the polymerization of long chains of free fatty acids to create different viscosity ranges.

  • Why are secondary ester bonds preferred over primary ester bonds in ester-based base oils?

    -Secondary ester bonds are preferred due to their better hydrolytic stability. Primary esters are notorious for being unstable in the presence of water and can break down rapidly, especially under heat. Secondary esters, like those in 'eslides', are sterically hindered, providing enhanced resistance to hydrolysis, making them suitable for applications such as marine environments where traditional bio-based products may struggle.

  • What is the significance of the viscosity index in ester-based base oils?

    -The viscosity index is a measure of a fluid's resistance to changes in viscosity with temperature. Ester-based base oils with a good viscosity index, as mentioned in the script, maintain their viscosity across a wide temperature range, which is crucial for applications requiring stable performance under varying temperature conditions.

  • How does the solubility of ester-based base oils affect their performance in formulations?

    -The solubility of ester-based base oils, as indicated by the aniline point in the script, affects how well additives can be mixed into the base oil. Good solubility ensures that additives are evenly distributed, which is important for achieving desired properties such as lubricity and protection against wear in finished products.

  • What are some of the challenges traditional bio-based materials face in terms of hydrolytic stability?

    -Traditional bio-based materials often face challenges with hydrolytic stability due to the presence of primary ester bonds, which can break down in the presence of water, especially when heat is involved. This can lead to a rapid degradation of the material, limiting its application in environments where moisture is present.

  • How do ester-based base oils compare to petrochemical-derived base oils in terms of oxidative stability?

    -According to the script, ester-based base oils, specifically 'eslides', show very similar performance to petrochemical-derived base oils like PAOs and bright stocks in terms of oxidative stability. This is demonstrated through the RV pot test, where 'eslides' exhibit a high resistance to oxidation, a desirable trait for long-lasting performance in applications such as hydraulic fluids.

  • What is the role of the United Soybean Board in the development of ester-based hydraulic fluids?

    -The United Soybean Board sponsored a project mentioned in the script, which focused on the development of H1-approved, or food-grade, hydraulic fluids using a blend of ester-based base oils and high oleic soy oil. Their involvement supports the use of cost-effective, environmentally friendly, and high-quality base oils for various applications.

  • What are some of the key environmental performance metrics for ester-based hydraulic fluids?

    -Key environmental performance metrics for ester-based hydraulic fluids include biodegradability, as measured by the OECD 301B test method, and toxicity, as assessed by the 201, 202, and 203 tests. The script mentions that the formulations tested showed high biodegradability and non-acute toxicity, which are important for meeting environmental regulations and eco-label requirements.

  • How do ester-based base oils perform in terms of rust and foaming properties?

    -The script indicates that ester-based base oils, particularly those with 'eslide' technology, perform well in rust and foaming tests. They pass both fresh water and salt water rust tests without issue and demonstrate good demulsibility with no foaming tendencies, which are common challenges for traditional bio-based products.

  • What is the significance of the pour point in ester-based base oils?

    -The pour point is the lowest temperature at which a fluid will flow. It is significant for ester-based base oils because a lower pour point indicates that the oil will remain fluid and functional in colder temperatures. The script mentions that blending 'eslides' with other base oils, such as PAOs or group three stocks, can improve the pour point, enhancing the oil's performance in low-temperature applications.

  • How do different viscosity ranges of ester-based base oils impact their performance in various applications?

    -Different viscosity ranges of ester-based base oils allow them to be used in a variety of applications, from low-viscosity hydraulic fluids to high-viscosity gear oils. The script discusses how 'eslides' can be tailored to create products with specific viscosities, and how their performance in tests such as the four-ball weld test and RV pot test remains consistent across different viscosity grades.

Outlines

00:00

πŸ§ͺ Introduction to Biosynthetic Base Oils

Dr. Matthew Creek from Biosynthetic Technologies introduces the topic of biosynthetic base oils, focusing on a specific type called 'estelides.' These are polymerized chains of free fatty acids linked by secondary ester bonds, offering a range of viscosities. Estelides are highlighted for their improved hydrolytic stability compared to traditional bio-based materials, which often suffer from instability due to primary ester bonds. The talk outlines the versatility of estelides across various viscosity ranges and their applications in marine environments and other areas where traditional bio-based products fall short.

05:01

πŸ“Š Evaluating Estelide Performance Across Viscosity Ranges

This section delves into the performance characteristics of estelides, comparing them to petrochemical-derived base oils and other bio-derived options. Estelides demonstrate good solvency, as measured by aniline point, and hydrolytic stability, as shown through various tests including an 'in-house torture test' and ASTM D2619. The oxidative stability of estelides is also evaluated, revealing that they perform similarly to PAOs and Group III base oils, with high resistance to breakdown in the presence of oxygen.

10:02

πŸ›  Performance of Estelide-based Formulations

The script discusses the performance of estelide-based formulations in different applications, such as gear oils and hydraulic fluids. An ISO 680 gear oil formulation using estelide demonstrates excellent wear and weld load capabilities, even when compared to commercially available products. The benefits of estelide's low pour point and solvency are highlighted, along with its compatibility with other base oils, which is crucial for creating formulations that meet specific viscosity requirements.

15:03

🌱 Environmental Performance of Estelide Blends

This paragraph examines the environmental performance of estelide blends, particularly in hydraulic fluids. The focus is on biodegradability, toxicity, and the overall eco-friendliness of the formulations. Estelide blends with PAO and Group III base oils show promising results, meeting or exceeding standards for biodegradability and passing non-acute toxicity tests. The paragraph also discusses the importance of these properties for applications requiring eco-friendly fluids, such as those covered by the Vessel General Permit.

20:04

πŸ”„ Estelide Formulations for Various Viscosity Grades

Dr. Creek explores the performance of estelide in different viscosity grades, from ISO 46 to ISO 68, and their blends with Group III base oils. The formulations are tested for various properties, including pour point, viscosity index, and demulsibility. The results indicate that estelide formulations not only meet key performance metrics but also show improved demulsibility and oxidative stability compared to traditional bio-based products. The potential for these formulations to be used in food-grade applications is also discussed.

25:04

🌾 H1 Approved Hydraulic Fluids with Estelide

In the final paragraph, Dr. Creek presents a unique application of estelide in H1 approved, or food-contact, hydraulic fluids. The project, sponsored by the United Soybean Board, combines estelide with high oleic soy oil to create cost-effective and environmentally friendly formulations. The fluids are expected to meet high biodegradability and non-toxicity standards. While some challenges, such as foaming, are noted, the overall performance of these formulations in terms of rust and copper corrosion, as well as oxidative stability, is positive.

πŸ“ž Closing Remarks and Invitation for Questions

The script concludes with Dr. Creek thanking the audience for their attention and inviting any questions they may have. This closing segment serves as a polite and professional ending to the presentation, encouraging interaction and further discussion on the topic of estelide base oils and their applications.

Mindmap

Keywords

πŸ’‘Ester

An ester is an organic compound formed by the reaction of an acid and an alcohol, resulting in the removal of water from the acid's carboxyl group. In the context of the video, esters are crucial in the formation of 'eslide' base oils, which are a focus of the presentation. The script discusses the use of secondary ester bonds in eslide to enhance hydrolytic stability, contrasting them with the less stable primary esters.

πŸ’‘Base Oil

Base oil is the fundamental component of lubricants, providing the majority of the product's properties. The video script emphasizes the development and evaluation of 'eslide' as a new type of base oil, highlighting its performance across different viscosity ranges and its advantages over traditional bio-based materials.

πŸ’‘Viscosity

Viscosity refers to a fluid's resistance to flow, which is a critical property in lubricants. The script discusses how 'eslide' base oils can be polymerized to create different viscosity ranges, from low-viscosity products to very thick materials, by varying the number of free fatty acids stacked together.

πŸ’‘Hydrolytic Stability

Hydrolytic stability is the ability of a substance to resist breakdown in the presence of water. The video explains that 'eslide' base oils have superior hydrolytic stability due to their secondary ester bonds, which are less prone to hydrolysis compared to primary esters, making them suitable for applications like marine environments.

πŸ’‘Solvency

Solvency is the ability of a substance to dissolve other materials. The script mentions that 'eslide' base oils have excellent solvency, which is important for ensuring that additives can be well mixed into the base oil, especially for low-viscosity eslide products.

πŸ’‘Aniline Point

The aniline point is a measure of the solvency of oils and is determined by ASTM D611. The script uses this term to compare the solvency of 'eslide' base oils with other materials, noting that eslide has a very good solvency, which is beneficial for mixing with additives.

πŸ’‘Biodegradability

Biodegradability is the ability of a substance to be broken down by living organisms. The video script discusses the high biodegradability of 'eslide'-based formulations, which is important for meeting environmental regulations and is a key performance metric for eco-friendly products.

πŸ’‘H1 Approved

H1 approval refers to a classification for hydraulic fluids that are considered safe for use in environments that may come into contact with food products. The script describes a project to create 'eslide'-based hydraulic fluids that are H1 approved, emphasizing the use of food-grade additives and the importance of maintaining this status.

πŸ’‘Four-Ball Weld Test

The Four-Ball Weld Test is a standard method for evaluating the load-carrying capacity and wear characteristics of lubricants. The script mentions this test in the context of evaluating the performance of 'eslide'-based gear oils, highlighting their good wear and weld load capabilities.

πŸ’‘Rust and Corrosion

Rust and corrosion resistance are important properties for lubricants, especially in environments where metal components are exposed to moisture. The script discusses the rust and copper corrosion performance of 'eslide'-based products, noting that they passed tests without issues, which is crucial for the longevity and protection of machinery.

πŸ’‘Oxidative Stability

Oxidative stability is the ability of a substance to resist chemical decomposition due to oxidation, which is a key factor in the longevity of lubricants. The script describes the oxidative stability of 'eslide' base oils, noting that they perform similarly to petrochemical products and that viscosity has little effect on this property.

Highlights

Dr. Matthew Creek from Biosynthetic Technologies discusses the latest advancements in biosynthetic base oils.

Explains what an ester bond is and its role in creating different viscosity ranges in base oils.

Ester bonds offer improved hydrolytic stability compared to primary esters, beneficial for marine applications.

Estellides, a type of ester, have a wide viscosity range from ISO 22 to ISO 680.

Estellides exhibit good viscosity indexes, pour points, flash points, and low volatility.

Solvency and aniline point measurements show estellides have excellent solvency properties.

Estellides demonstrate high hydrolytic stability, even in the presence of water and heat.

Oxidative stability tests reveal estellides' performance similar to petrochemical products.

Estellides' performance in gear oil formulations meets or exceeds industry standards.

ISO 220 gear oil formulation with estellides shows excellent rust and foam resistance.

Hydraulic fluid formulations using estellides blended with PAOs and Group III base oils.

Biodegradability tests show estellides-based hydraulic fluids meet environmental performance standards.

Estellides blended with soy oil create H1 approved, food-grade hydraulic fluids.

Estellides' performance in various viscosity grades and blends is promising for eco-friendly applications.

Estellides show good compatibility with other base oils, enhancing properties such as viscosity index and pour point.

The United Soybean Board sponsored research into food-grade hydraulic fluids using estellides.

Estellides-based formulations exhibit excellent rust and copper corrosion resistance.

Dr. Creek concludes the presentation by summarizing the wide-ranging performance of estellides.

Transcripts

play00:00

hello i'm dr matthew creek with

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biosynthetic technologies and today i'm

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going to be talking about the latest in

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biosynthetic base oils

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evaluating estellite performance

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characteristics and expanding viscosity

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ranges

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so to get going first want to explain

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what an slide

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is especially from a base oil

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perspective

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so an eslide is actually a secondary

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ester bond across a site of

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functionality on a free fatty acid

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with the head carboxylic group of

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another free fatty acid

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this allows us to essentially polymerize

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long chains of free fatty acids

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as long as they have some type of

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functionality say a double bond in a

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layer

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or a hydroxy group in 12 hsa

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this is allow this allows us to

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basically pick the number of

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uh free fatty acids that we're going to

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stack together

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to create different viscosity ranges so

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for a very low viscosity say like a four

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semester

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product it would just be one one free

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fatty acid

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stacked on another or if you're trying

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to make say a very thick material you

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might stack 20 or 25 of these molecules

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together

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what's nice is the chemistry remains the

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same

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despite the viscosity range because

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you're using the same materials

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throughout the building that s light at

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different viscosity ranges

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what's also nice about slides is they

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solve some of the problems

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inherent to traditional bio-based

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materials in that they're employing a

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secondary ester bond versus a primary

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ester

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primasters are notorious for hydrolytic

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instability

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so a little water in your base oil and

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they can fall apart

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quite rapidly especially if there's a

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little heat present

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s light bonds are a secondary ester

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they're sterically hindered

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that allows them to have better

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hydrolytic stability and thus uh

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work really well in things like marine

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applications

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or traditional bio-based products

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struggle a little bit more

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and what we've done is we've looked uh

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what's commercially available for slides

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on the market when it comes to base oils

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so we can compare their performance to

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other base oils

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across these larger viscosity ranges and

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currently

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uh the entire viscosity range of

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vestalized range from about four

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centistokes at 100 degrees

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out to about 75 cenos 100 degrees

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this correlates roughly to an iso 22 all

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the way up to an iso 680.

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so this is very good this allows us to

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basically test

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lots of different applications of these

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base oils from say hydraulic fluids all

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the way up to

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thick gear oils if you will here's some

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of the properties

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uh that have been measured uh for these

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these estee lites they tend to have good

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viscosity indexes

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uh good poor points uh average poor

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points good flash

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um low water and very good no acts so

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they're not very volatile which is

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really good for kind of

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low viscosity applications so our goal

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was to look at these estelite base oils

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as a function of performance against

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other base oils

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for similar applications and to start

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out we are just looking at the

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performance of the base oils themselves

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these were compared to both

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petrochemical derived base oils like

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group one

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two three paos and pegs

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and they were also compared to things

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like esters diesters complex

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esters polyesters that are more

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traditional in the kind of bioderived or

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oleospace

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one of the first things we measured was

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solvency or aniline point

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as measured by astm d611

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and in here what you're seeing is that

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estelides compared to other materials

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especially

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other petrochemical derived base oils

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have very good solvency the lowest

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viscosity slides have

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the lowest animal point uh measured

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for a base oil uh you know if you're

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working with things like pao

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or a highly refined group three

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sometimes you can struggle to get your

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additives mixed well

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into that to that base oil and this is

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because of

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its kind of poor solvency

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characteristics whereas things like um

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pegs uh estellides and some of the like

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polyol esters

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didn't have much better solvency but

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once again what's interesting here is uh

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the low viscosity slides

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have some of the best solvency measured

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for this test methodology

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we've also looked at hydrolytic

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stability

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for these molecules since this is a

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traditional weakness of oleo or

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bioderived

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base oils we've run a couple different

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methodologies one was the astm d2619

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modified from 48 hours out to 144

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we compared esthelides at high viscosity

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ranges

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to that of a more traditional

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petrochemical derived like pao or bright

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stocks

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and here you can see a very little

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change

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in the acid number uh of the s

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what this means is even in the presence

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of water you're not breaking down and

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creating those free fatty acids

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uh instead it's remaining as a single

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molecule similar to what you'd see

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obviously with paos and bright stocks

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these are traditionally very

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hydrolytically stable molecules

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so in a lot of ways estellites perform a

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lot like a petrochemical products when

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it comes to

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hydrolytic stability we also created

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kind of an in-house torture test to

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measure

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the difference between base oils for

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hydrolytic stability

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and what's done here is a sample of the

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base oil

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is mixed with one percent uh water by

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weight

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heated to 180 degrees fahrenheit and

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stirred at 500 rpm

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and once again we used all the

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traditional base oils group one two

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threes

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we use pao pags estelize and traditional

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esters

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and at the very bottom here through the

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eight week what we're measuring is a

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change in tan

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uh over time and what you see is that on

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the bottom

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really at the very bottom where there's

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no movement this is where your pegs your

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peos your group threes tend to be

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they're very hydrolytically

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stable products but higher uh

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what you see is is the acid number

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rising very quickly or what you see is

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like traditional esters so these are

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things like tnp oleates

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other polyol esters some complex esters

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some diesters

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these all employ primary ester bonds

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which are hydraulically unstable

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some do better than others but for the

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most part they all have a significant

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rise

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and then just barely off the baseline

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you see the

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the estelide at various viscosity ranges

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as well

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and they behave much similar to pags pos

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and group threes

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than traditional esters now eventually

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at week eight you saw a slight rise

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um because those those ester bonds will

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eventually break down

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in the presence of water uh but that has

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been dramatically reduced by employing

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that secondary ester bond so once again

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across kind of all viscosity ranges

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slides behave

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more similar to pegs paos and group

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threes uh than traditional esters

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from an oxidative stability standpoint

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and i'm sorry for a hydrolytic stability

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standpoint

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from an oxidative stability standpoint

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we used the d-2272 methodology

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to look at the full range of s-lite

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viscosities once again compared to

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other base oils here once again the the

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lack of double bonds

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say like in fully saturated synthetic

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esters or in

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pao or highly refined group threes tend

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to produce very good results

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all these samples are treated with a one

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percent treat rate of antioxidant

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which was a half a percent phenolic and

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half percent of munich ao

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so they all had similar treat rates and

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we ran the rv pot test methodology and

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measured the end point

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uh as expected group threes paos did

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very well in this test

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almost you know 1300 to 1400 minutes

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whereas pegs were not nearly as

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optionally stable

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or kind of high vis paos or some of the

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esters measured

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once again estalides at kind of the mins

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and max's of their viscosity ranges

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show very similar performance to group

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threes and paos meaning these are very

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oxidatively stable molecules as well at

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both viscosity ranges in fact it looks

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like viscosity has almost no

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effect on on the measured results of

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oxidative stability

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um and this being a fully

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saturated synthetic molecule that does

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make sense from an end result

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so now we're going to talk about

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performance kind of across viscosity

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range

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as a function of finish formulations and

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so

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a number of different finish

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formulations were put together

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and the performance of those

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formulations were measured

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with s slides at different viscosities

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so first up is we looked at an iso 680

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gear oil

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using a commercially available estelide

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this was a

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essentially 95 percent s slide and five

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percent additive treat rate with a

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eu local eco label approved ad package

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and here we basically measured the kind

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of the four ball weld

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uh characteristics uh of the material

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and compared it against other

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commercially available iso 680s on the

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market

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so you can see it's kind of the overall

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test data for the iso

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minus 21 port point which is expected

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really from

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being a 95 percent content estellade uh

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but overall very good

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four ball kind of wear and weld load

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capabilities in fact

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uh at the really high treat rates with

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this eco label at five percent and three

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percent we kind of got best in class

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and these are uh gear oils that are both

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mineral

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um uh or petrochemical derived base oils

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as well as utilizing bio-based

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uh the estelite by itself unaditized uh

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almost equal kind of the bottom tier

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what you see for for some of these gear

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oils

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so that's an interesting result uh for

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the slides

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um we wanted to obviously we care a lot

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about viscosity uh with this data set

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and so we also wanted to make a gear oil

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uh that was much lower and so this case

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we targeted iso 220 so we stepped that

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viscosity down

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and measured a lot of the similar things

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good flash point

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good four ball wear four ball well load

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but here what we were interested in as

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well as comparing it more to

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other eco label products that are

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commercially on the market

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and in this case uh these other

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commercial products

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are non-sli derived base oils versus the

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estella gear oil

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they're all in the same iso grade so in

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iso 220.

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and then we looked at a number of things

play10:41

you can see the slide

play10:43

has kind of the worst poor point

play10:45

behavior whereas the others are more

play10:47

closer to minus thirty to minus forty

play10:49

but the one thing the sli does very well

play10:52

at this viscosity range

play10:53

is it passed rust demolisability and

play10:56

foam

play10:57

uh with no problem and this once again

play10:59

these are kind of some of the bugaboos

play11:01

of traditional bio-based

play11:02

products whereas the other commercial

play11:04

products either failed rust or failed

play11:07

emulsibility

play11:08

and you can see the slight got a clean

play11:11

uh clean break

play11:12

zero there on emulsion layer at about 15

play11:15

minutes which is a very good result for

play11:17

a biobased product

play11:18

so at this viscosity range really good

play11:21

kind of overall performance

play11:23

of this gear oil package at an iso 220.

play11:28

so next up is talking a little bit about

play11:30

hydraulic

play11:31

fluid performance this allows us to move

play11:34

the viscosity range

play11:35

into to lower viscosities

play11:39

the first up was an iso 46

play11:42

and i should say one of the things that

play11:44

we attempted to do

play11:45

uh to measure s-lite performance was

play11:48

also to blend it with

play11:49

other base oils to see how well it

play11:51

behaves so so

play11:52

a lot of the hydraulic fluid

play11:53

formulations will work around iso 46 or

play11:56

68

play11:57

but we're going to vary the uh we're

play11:59

going to co-blend it

play12:00

with other base oils to see how they

play12:02

behave what's nice about that is we can

play12:04

use different viscosities of estellites

play12:07

all the way kind of from that force in a

play12:09

stoke up to say an iso 150 to blend with

play12:12

with these other group threes to really

play12:14

test that you know how things change as

play12:16

a function of

play12:17

viscosity performance of the estelide

play12:20

so this first formulation was a a esteli

play12:23

pao blend at an iso 46 uh this basically

play12:27

used an esolide

play12:28

and pao at about seventy percent

play12:31

estelide and thirty percent po roughly

play12:33

with a standard off-the-shelf hydraulic

play12:35

additive package at about point eight

play12:37

percent

play12:38

what you see is um the poor point here

play12:42

has been uh dramatically improved and

play12:44

this is really

play12:45

um the s slide we believe is basically

play12:48

taking on the positive properties of the

play12:50

pao

play12:51

do that a good good solvency they mix

play12:53

very well and so the estee light is

play12:54

actually enhanced by the

play12:56

that very positive pao low pour point um

play12:59

very good vi so the vi kind of translate

play13:02

very well with both pao and estelide

play13:05

slightly lower flash

play13:07

driven by the kind of a low viscosity

play13:09

pao

play13:10

the s light uplifted this sum but other

play13:13

things you expect once again is remember

play13:16

oxidative hydraulic stability are

play13:18

traditional weaknesses of some

play13:20

oleo-derived base oils and here we got

play13:23

an 800-minute rv pot test

play13:27

and a very low change 0.06

play13:31

in the hydraulic stability d2619

play13:34

test method and so what you see here is

play13:37

at low viscosities uh even in blends and

play13:40

funnel formulations the slides

play13:42

seem to retain their good oxidative and

play13:44

hydraulic stability

play13:46

but they also play well with other base

play13:48

oils in this case the

play13:49

they kind of were enhanced from four

play13:51

point perspective

play13:52

and even a little bit of a vi

play13:54

perspective by using pio as a coblen so

play13:57

they play well together

play13:58

but they don't really have any of the

play13:59

negative benefits uh attributed or from

play14:02

from blending so

play14:04

so i thought that was a very interesting

play14:05

uh data result for a lower viscosity

play14:08

product

play14:10

so next up is a an iso 46 as well

play14:14

except this time it was blended with a

play14:17

group three product

play14:18

and uh so a slightly slightly different

play14:22

base oil co blend

play14:23

uh you know paos and group threes are

play14:25

definitely different technology

play14:27

but we wanted to look at similar aspects

play14:30

and we also wanted to kind of test

play14:32

some of the environmental performance

play14:34

you see

play14:35

for such a co blend in this case there's

play14:38

about 40 percent estalide

play14:40

and about 60 group 3 based on

play14:43

viscosities

play14:44

uh and once again with a standard

play14:46

off-the-shelf additive package

play14:48

once again very close to 0.8 percent

play14:50

almost 0.9 percent

play14:52

we did measure uh biodegradability of

play14:55

the finished formulation using the oecd

play14:57

301b

play14:58

test method they came in at 75 i mean

play15:01

this is

play15:01

very good you think about things like

play15:03

the vessel general permit requirements

play15:06

for eco-friendly uh hydraulic fluids or

play15:09

eco-friendly fluids or lubricants they

play15:11

need to be above sixty percent

play15:13

and so uh the final formulation just not

play15:15

the base oil this includes the additive

play15:17

pack and the group three

play15:18

was at seventy percent which is a great

play15:20

result we also ran the 201 22 and 203

play15:23

for

play15:24

toxicity 100 ppm and we're all found to

play15:26

be non-acutely toxic

play15:28

which is once again a requirement for

play15:30

for free gp

play15:31

and in eco-label applications

play15:34

the test data came back uh quite nice as

play15:36

well you can see that the

play15:39

good viscosity index even with the group

play15:41

3 of 160

play15:43

we got it in grade right on target iso

play15:46

46

play15:48

poor point the group 3 actually

play15:51

once again helps the us to light out

play15:52

here it helps drop that pour point and

play15:55

helps the additive

play15:56

poor point depressant we think improve

play15:59

overall

play16:00

for for these types of co blends so they

play16:02

play well together

play16:03

good flash point good color and once

play16:07

again if you think about a lot of the

play16:08

the key issues with

play16:10

other olio or biobased products around

play16:12

rust demolisability and foaming

play16:15

here you can see both fresh water and

play16:17

salt water

play16:18

rust testing pass without a problem

play16:21

really good copper corrosion 1a

play16:23

the mulcivility was a 40 40 0

play16:27

at 15 minutes separation and so this is

play16:29

a great demolishability result

play16:32

no foaming tendencies which is also an

play16:35

issue you see with other olio derived

play16:37

molecules uh you know decent four ball

play16:40

wear performance

play16:41

and once again both uh hydrolytic

play16:44

stability and oxidative stability which

play16:45

we really view as

play16:46

it's important metrics for the the life

play16:49

of these fluids especially used in say

play16:50

like marine applications

play16:52

here we have very good very small

play16:55

changes in

play16:56

in tan over time and a very decent

play17:00

rpvot test of about 600 minutes this is

play17:03

lower than we saw let's say with the pa

play17:06

pao test method by utilizing i think

play17:08

some of the group three

play17:09

but it did it did stay quite high i

play17:12

think a 600 minute result is actually

play17:14

quite good for oxidative stability

play17:17

and obviously i think what's interesting

play17:19

about this result is is we've used kind

play17:21

of different

play17:22

ratio blends of group three and

play17:24

estelides

play17:25

uh and still got very good results and

play17:27

so all the key metrics that

play17:28

are kind of being targeted for success

play17:30

in a final formulation are being met

play17:32

here and

play17:32

overall this would be a very cost

play17:34

effective formulation that really meets

play17:37

you know very high quality environmental

play17:38

performance

play17:41

expanding on that slightly once again

play17:43

because we're really interested in

play17:44

different viscosity ranges

play17:46

we also made an iso 68 blend with a

play17:50

group three

play17:50

as well and here we're basically

play17:52

flipping the ratios of that estelide to

play17:54

group three

play17:55

to see what impact it has on the final

play17:57

formulation

play17:58

and the performance of the overall uh

play18:00

finished fluid

play18:01

and once again we ran the environmental

play18:03

performance test slightly better

play18:05

biodegradation

play18:07

this is expected since now we have a

play18:08

much higher component of slide in the

play18:10

final formulation

play18:11

you should see an uplift no change in

play18:14

toxicity

play18:14

once again that would be expected based

play18:17

on

play18:18

not too significant of a change of a

play18:20

formulation

play18:21

i will say in in this in this

play18:23

formulation it's a slightly different

play18:24

additive

play18:25

technology that actually is an eco-label

play18:28

compatible

play18:29

additive for this hydraulic fluid

play18:31

formulation

play18:33

and so it was good to see the

play18:34

environmental performance using that

play18:35

equal label as well

play18:37

we also ran the standard kind of

play18:40

performance uh uh

play18:42

data on this set um so once again in

play18:45

grade iso 68

play18:46

poor point stayed about the same so

play18:48

there was really no change there and

play18:49

once again this is being enhanced by

play18:51

that that group three blend

play18:53

um what's really interesting on this

play18:55

result is the demolisability

play18:57

this was a five minute demolisability

play18:59

pass which is the lowest pass we've seen

play19:01

uh for uh really you know oleo derived

play19:05

base fluids

play19:06

and that kind of goes counter because

play19:08

the the the

play19:09

formulation that used uh opposite where

play19:11

it was forty percent s slide sixty

play19:13

percent group three

play19:14

was a fifteen minute pass and and we

play19:16

assumed by by adding more slide you know

play19:19

you'd see at least fifteen maybe a

play19:20

little bit longer in this case it

play19:21

actually improved the data

play19:23

and so we thought that was an

play19:24

interesting result so once again just

play19:25

shows really how

play19:26

good the dimulsibility is of these

play19:28

estelide products

play19:30

once again past foam without any issues

play19:32

very good

play19:34

copper corrosion 1a past all the rust

play19:38

and a very very good oxidative

play19:41

result here so remember this is a

play19:43

different additive package so

play19:45

probably different aos and this one over

play19:48

a thousand minutes for the rpvot test so

play19:51

a

play19:51

super oxidatively stable molecule

play19:54

hydrolytic hydrolytic stability data is

play19:57

still being run on this formulation

play20:00

so we're awaiting those results but this

play20:02

formulation has gone

play20:04

through actually elastomer compatibility

play20:05

testing as well with a-gear

play20:07

and is an a-gear approved use for their

play20:11

seals

play20:12

in say stern tube fluids so once again

play20:15

a very interesting result at a kind of a

play20:17

different viscosity grade with these

play20:19

molecules

play20:20

with the finished formulation and so it

play20:22

looks like the s slides

play20:24

used in conjunction with other code

play20:25

bases at various viscosities

play20:27

work very well and finally i wanted to

play20:31

kind of take a slightly different

play20:32

direction

play20:33

in this case this is a hydro

play20:37

hydraulic fluid that would be h1

play20:39

approved so

play20:40

h1 approved or food grade food contact

play20:43

a molecule that uses higher lake soy oil

play20:46

blended with an esolite now i should

play20:49

point out this project was sponsored by

play20:50

the united soybean board

play20:52

under a grant and we we like the use of

play20:56

highlight soy oil

play20:57

because it makes the formulation cost

play20:59

effective it keeps the h1 status of the

play21:01

overall formulation

play21:03

and it allows us to kind of once again

play21:04

formulate across a number of viscosity

play21:06

ranges

play21:07

with different code blends so it kind of

play21:08

continues that theme in this case what

play21:10

we're really focusing on here is

play21:12

is an iso 46 and iso 68 hydraulic fluid

play21:15

all of these need to be hx1 components

play21:17

we have an h1 certified

play21:19

hydraulic fluid at the end so it

play21:22

primarily uses a blend of low viscosity

play21:25

and high viscosity slides

play21:27

with 30 percent high leg soy oil and a

play21:30

food grade additive package that is hx1

play21:32

certified

play21:33

at around four and a half percent so the

play21:35

only difference here between the axis of

play21:37

46

play21:38

and the 68 is really changing the

play21:40

percent blends of the two

play21:41

of the two estelides

play21:45

we're still awaiting some of the

play21:47

environmental data

play21:48

for this we expect this to easily get

play21:51

above 60 percent

play21:53

it should probably be above 70 even 80

play21:55

percent these are very biodegradable

play21:56

formulation overall

play21:58

obviously understanding with the

play21:59

additive additive pack especially for

play22:01

four and a half percent dust that is

play22:03

important uh

play22:04

we also view these as to be easily

play22:06

passed the the non-acutely toxic

play22:09

requirements for the 201 202 and 203

play22:11

tests

play22:14

we did get a significant amount of the

play22:16

performance data back on

play22:18

on these blends using slides and

play22:20

highlight soy oil

play22:22

they're within grade poor points of

play22:24

minus

play22:25

20 to 21. this review is being driven

play22:28

primarily now by the s slide it's got

play22:30

essentially the best

play22:31

pour component uh in the bunch

play22:35

uh all the rust testing passed we had a

play22:37

little bit of salt water issue in one on

play22:40

the

play22:40

iso68 probably needs a little bit more

play22:43

top treat to pass final formulation

play22:46

but the copper corrosion came great at

play22:48

1a

play22:49

and so rust and copper and kind of flash

play22:53

all that pretty good data

play22:54

for a food grade formulation

play22:57

that data set is continued on the next

play22:59

slide once again a

play23:01

very good dimulsibility across this

play23:04

formulation

play23:05

so separation in 10 to 15 minutes with

play23:09

no emulsified layer for all of them

play23:12

i'd say the one area of concern we've

play23:14

seen with this formulation

play23:15

is is foaming we have seen some foaming

play23:18

tendency

play23:20

a i think a a little bit of a top treat

play23:23

with a

play23:23

hx1 approved anti-foam agent probably is

play23:26

necessary to kind of bring these into

play23:28

line with what you need for the

play23:30

astm hydraulic fluid uh

play23:33

pass or test methodology but easily

play23:36

enough to i think fix with with a little

play23:38

bit of formulation work

play23:39

um good four ball results

play23:43

uh and then once again oxidative

play23:44

stability so obviously lower here

play23:47

uh somewhat being driven by the

play23:48

inclusion of double bonds in that

play23:50

highlight soy oil

play23:51

but overall still a very good result for

play23:54

a bio based or olio derived product

play23:58

we've seen tmp oleats that come in

play24:00

around 45 minutes

play24:02

in some of these formulations so this is

play24:04

a this is a good kind of

play24:06

early result uh if you use an all

play24:08

estilite formulation you can see

play24:09

that's driven considerably higher uh and

play24:12

once again remember

play24:13

some of these numbers are derived that

play24:15

were limited to food grade or hx1

play24:17

certified additives

play24:19

so there will be a change in performance

play24:20

on overall oxidative stability

play24:23

good hydraulic stability uh and no

play24:26

problem of copper appearance on this

play24:28

molecule so once again

play24:31

you know using a totally different base

play24:32

oil at different viscosities and blends

play24:35

uh even for food type applications we

play24:37

see very good results

play24:38

uh with the estelides in conjunction

play24:41

with highlight soy oil once again

play24:44

this portion was sponsored by ned's

play24:46

soybean board and i think generated some

play24:48

some very interesting data

play24:50

so uh with that i'd like to thank you uh

play24:52

for taking some time to look at this

play24:54

presentation

play24:55

uh hopefully you've seen that s slides

play24:58

have interesting performance across a

play24:59

wide viscosity range

play25:01

and blended with different co-bases i'm

play25:04

happy to take any questions by chant

play25:06

chat and thank you and have a wonderful

play25:08

day cheers

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BiosyntheticBase OilsEster PolymersViscosity RangesHydrolytic StabilityOxidative StabilityLubricant FormulationsEcolabel ApprovalBiodegradabilityFood Grade Lubricants