PREVENTIVE MAINTENANCE PADA UNIT ALAT BERAT.
Summary
TLDRThis presentation focuses on preventive maintenance, aiming to prevent potential damage to heavy equipment through proactive measures. The speaker explains the importance of regular maintenance and introduces several types of preventive maintenance: periodic maintenance, scheduled overhaul, and condition-based maintenance. It covers different aspects, such as inspections, oil analysis, and fuel or engine checks, highlighting their significance in extending equipment lifespan and minimizing risks. The presentation concludes with the goal of ensuring that heavy equipment remains functional and durable through regular and scientifically-driven maintenance procedures.
Takeaways
- ๐ Preventive maintenance aims to prevent disruptions or damage to equipment before they occur.
- ๐ It is a proactive approach, ensuring equipment remains in good working condition without waiting for damage to happen.
- ๐ The main objective is to maintain equipment reliability and longevity by addressing potential issues early on.
- ๐ There are different types of preventive maintenance: periodic maintenance, schedule overall, and condition-based maintenance.
- ๐ Periodic maintenance includes daily and weekly inspections to ensure equipment is safe and ready for operation.
- ๐ Periodic service maintenance helps prevent damage by maintaining equipment at regular intervals based on usage hours.
- ๐ Scheduled overhauls are conducted at specific intervals to recondition components according to factory standards.
- ๐ Condition-based maintenance uses tools like lubricant analysis to detect wear and damage without disassembling equipment.
- ๐ The engine or fuel inspection program is part of a comprehensive service plan to assess equipment condition accurately.
- ๐ Under carriage maintenance is another critical program aimed at reducing costs and improving equipment reliability.
- ๐ The goal of preventive maintenance is to minimize the risk of damage and increase the durability of heavy equipment.
Q & A
What is the main purpose of preventive maintenance?
-Preventive maintenance is carried out with the aim of preventing possible disturbances or damage to equipment, ensuring that machinery functions optimally before any issues arise.
How is preventive maintenance different from reactive maintenance?
-Preventive maintenance is performed proactively to avoid issues before they occur, while reactive maintenance is done after a problem or damage is identified.
What are the types of preventive maintenance discussed in the script?
-The types of preventive maintenance discussed are periodic maintenance, scheduled overhaul, and condition-based maintenance.
What is periodic maintenance, and how is it carried out?
-Periodic maintenance is a type of preventive maintenance that is carried out after a certain number of operating hours, as indicated by a service operating hours recorder. It involves daily or weekly inspections and periodic servicing to ensure equipment is in safe and optimal condition.
What is the importance of regular tool maintenance?
-Regular tool maintenance ensures that the equipment operates without damage, extends the tool's lifespan, and helps meet the manufacturer's recommended operational lifespan.
What is scheduled overhaul, and how does it work?
-Scheduled overhaul refers to maintenance performed at predetermined intervals based on the standards of each component. It aims to recondition machines or parts to restore them to factory-standard condition.
Can you explain condition-based maintenance?
-Condition-based maintenance is performed based on the actual condition of the equipment, as determined through analysis of samples, such as lubricant analysis or fuel inspections, rather than following a strict schedule.
What does the Pulomas analysis program (PHP) aim to achieve?
-The Pulomas analysis program is a scientific maintenance system used to detect early wear and potential damage to components without dismantling them. It involves sampling lubricating oil from the equipment for periodic analysis.
What is the role of the engine or fuel inspection program in preventive maintenance?
-The engine or fuel inspection program is part of the total service program and aims to collect accurate data about the unit's condition through diagnostic methods, helping to prevent breakdowns and optimize equipment performance.
How does the undercarriage maintenance program contribute to overall equipment health?
-The undercarriage maintenance program, like the engine and fuel inspection program, is part of the total service concept. It focuses on reducing maintenance costs and enhancing the longevity of undercarriage components, which are critical to the equipment's operation.
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