PRODUCTION PROCESS FOR MAKING FACIAL TISSUE at the FACTORY FROM RECYCLED OFFICE PAPER MATERIALS

Summary

This video explores the fascinating history and process of facial tissue production, beginning with its origins in 17th century Japan as a simple paper used for nose wiping. It highlights the evolution of tissues, their rise in popularity in 1920s America, and the materials used—either virgin wood pulp or recycled paper. The manufacturing process is detailed, from paper collection and shredding to creating soft, multi-layered tissues. The video also illustrates the efficient, automated folding, cutting, and packaging processes that make tissues widely accessible today.

Takeaways

• 😀 Facial tissue, originally used as a simple facial cleanser, has evolved into a must-have product for homes and eating places.
• 😀 The history of facial tissue dates back to 17th century Japan, where it was initially used to clean the nose when sneezing and was disposed of after a single use.
• 😀 The modern facial tissue, as we know it today, was popularized in the United States during the 1920s, originally used by Hollywood makeup artists to remove cold cream.
• 😀 The tissue is made of soft, lightweight paper with a typical weight of 14 to 18 grams per square meter and consists of two to three layers.
• 😀 Facial tissues gained widespread popularity due to their one-time-use convenience, eliminating the need for washing and making disposal easy.
• 😀 There are two main types of facial tissue: Virgin tissue made from wood pulp and recycled tissue made from materials like waste paper, often from printer paper.
• 😀 The tissue production process begins with waste paper collection, sorting, and cutting into small pieces, followed by pressing and pulping to create paper pulp.
• 😀 In the pulping process, paper is mixed with water and air to remove ink, then cleaned and pressed to remove excess water, forming a thin sheet of paper.
• 😀 The final paper is then converted into tissue, with layers of paper combined, folded, and interlocked for easy dispensing, where the next tissue is always ready to use.
• 😀 After folding, the tissue is cut into standard sizes, then packed by automated systems using robots and vacuum to wrap and prepare for distribution.
• 😀 The tissue is packaged in plastic or paper wrap and arranged in cardboard boxes, ready for sale and distribution.

Q & A

What is the historical origin of facial tissue?

Facial tissue originated in Japan during the 17th century. Initially, it was used as a smooth paper to cover and clean the nose when sneezing, and it was discarded after a single use.

How was facial tissue first popularized in the United States?

In the early 1920s, facial tissue was first popularized in the United States as a makeup tool in Hollywood. It was originally used to clean cold cream from the faces of theater performers.

What are the key characteristics of modern facial tissue?

Modern facial tissue is made from lightweight, soft material, typically weighing between 14 to 18 grams per square meter. It consists of two or three layers for extra softness.

What are the two main types of facial tissue?

The two main types of facial tissue are virgin tissue, made directly from wood pulp, and recycled tissue, which is often produced from waste paper such as used printer paper.

What is the significance of using recycled paper in tissue production?

Recycled paper, especially from sources like printer paper, is preferred in tissue production because it contains short and flexible fibers, making it easier to produce soft and functional tissue.

How is waste paper processed into pulp in tissue manufacturing?

Waste paper is first collected, sorted, and chopped into small pieces. These pieces are then processed in a giant machine called a repulper, which breaks down the paper and mixes it with water to create a pulp.

What role do rollers play in the tissue production process?

Rollers are used to squeeze the water out of the paper pulp, helping to remove excess moisture and shape the paper into a thin sheet, which is then dried to form the tissue.

How is tissue paper formed from the paper pulp?

The paper pulp is spread evenly onto a conveyor belt and passed between two rollers, which press out the water. The paper then goes through a hot air dryer and is formed into a thin sheet, 3 meters wide, and rolled up into long rolls.

What is the purpose of interlocking folds in tissue manufacturing?

Interlocking folds are used in the tissue production process to ensure that when one tissue is pulled out, the next tissue is automatically ready for use. This helps to maintain the convenience of the tissue dispenser.

How is the final tissue product packaged?

The finished tissue products are stacked, pressed, and then cut into 8-inch sections. These are packed either in plastic or paper wrapping by automated systems, and then they are placed in boxes for distribution.