What is GD&T? | GD&T symbols Explained with Example | for Beginners Understanding | Subscribe Us

Techmentool Consultants
4 Apr 201727:25

Summary

TLDRThis video script offers an in-depth exploration of GD&T (Geometric Dimensioning and Tolerancing), a critical system in engineering for defining product geometry. It explains the symbolic language used in engineering drawings to specify allowable deviations in size, shape, and location of features on a part. The script covers various tolerance types, datum systems, and geometric characteristics like straightness, flatness, and cylindricity. It also delves into concepts like MMC, LMC, and fit allowances, essential for ensuring parts function correctly together. The video aims to educate on the importance of precise measurements and specifications in manufacturing.

Takeaways

  • 📏 GD&T stands for Geometric Dimensioning and Tolerancing, a system used to define the size, shape, and location of features on a part.
  • 🔍 Dimensioning is the specification of the size of features like length, angle, or location, while tolerancing defines the allowable variation in these dimensions.
  • 📉 There are three types of tolerances: limit, unilateral, and bilateral, each allowing different permissible variations in feature dimensions.
  • 📐 A datum is a theoretical exact feature used as a reference for measurements, with primary, secondary, and tertiary datums controlling different degrees of freedom.
  • 📏 Datum features are part features that contact a datum and are denoted with capital letters in boxes, connected to the datum with a triangle.
  • 🔳 The 14 standard characteristics in GD&T are categorized into form, profile, location, orientation, and run-out types, each with specific control types.
  • 🔍 Characteristics like straightness, flatness, and circularity are form type controls that ensure features match their perfect form within a tolerance zone.
  • 📏 Profile of a line and surface characteristics are profile type controls that ensure the profile of a feature matches a specified curve or shape.
  • 🔄 Orientation type characteristics like parallelism and perpendicularity ensure the correct angular relationship between features and datums.
  • 🔄 Run-out type characteristics like circular run-out and total run-out control the form of a surface or the orientation of features in relation to a datum.
  • 🔢 MMC (Maximum Material Condition) and LMC (Least Material Condition) are conditions that define the maximum and minimum material states within dimensional tolerances.

Q & A

  • What does GD&T stand for and what is its purpose?

    -GD&T stands for Geometric Dimensioning and Tolerancing. It is a system of symbols, rules, and definitions used to define the size, shape, form, orientation, and location of features on a part. It is used to define the allowable deviation of feature geometry to ensure an object functions correctly.

  • What are the three types of tolerances mentioned in the script?

    -The three types of tolerances mentioned are limit dimension, unilateral, and bilateral. Limit dimensions show the largest and smallest values allowed, unilateral tolerance allows variation in one direction, and bilateral tolerance allows variation in both positive and negative directions.

  • What is a datum in the context of GD&T?

    -A datum in GD&T is a theoretical exact feature from which dimensional measurement is done. It is generally chosen as an edge or feature that has the greatest influence in a specific measurement.

  • Can you explain the difference between primary, secondary, and tertiary datums?

    -Primary datum controls three degrees of freedom, restricting rotation around x and y axes and movement along the z axis. Secondary datum controls two additional degrees of freedom, restricting rotation around the z axis and movement along the y axis. Tertiary datum controls one additional degree of freedom, restricting movement along the x axis.

  • What is straightness in GD&T and how is it measured?

    -Straightness is a form type characteristic that controls the straightness of a feature in relation to its own perfect form. It is measured using a dial indicator by moving its plunger on the surface of the feature in a straight line, and the deflection of the dial gives the actual straightness value.

  • How is flatness different from straightness in GD&T?

    -Flatness, like straightness, is a form type characteristic, but it controls the flatness of a surface in relation to its own perfect form. It is measured using a straight edge and a dial indicator, with the deflection of the dial indicating the actual flatness value.

  • What is the purpose of the MMC condition in GD&T?

    -MMC, or Maximum Material Condition, describes the condition of a feature where the maximum amount of material exists within its dimensional tolerance. It is used to ensure proper fit and function of mating parts.

  • What does LMC stand for and what does it represent?

    -LMC stands for Least Material Condition. It represents the condition of a feature where the least amount of material exists within its dimensional tolerance, which is useful for ensuring maximum clearance or minimum interference.

  • What is the significance of bonus tolerance in GD&T?

    -Bonus tolerance is an additional tolerance for a geometric control applied to a feature of size with MMC or LMC. It allows for more flexibility in the manufacturing process while still meeting the specified tolerances.

  • How is the virtual condition different from the MMC and LMC conditions?

    -Virtual condition is a theoretical extreme boundary condition of a feature generated by the collective effects of MMC size limit, LMC, and any applicable geometric tolerances. It represents the boundary within which any portion of a feature may possibly fall.

  • What is the purpose of the projected tolerance zone in GD&T?

    -The projected tolerance zone is a modifier used for threaded or blind holes to ensure proper fitment of mating parts. It extends the tolerance zone beyond the surface of the part to the functional length of the mating part, controlling the perpendicularity of the hole to the extent of the projection.

Outlines

00:00

🔍 Introduction to GD&T

The paragraph introduces the concept of Geometric Dimensioning and Tolerancing (GD&T), a system used in engineering to define the allowable variations in size, shape, and position of features on a part. It explains that GD&T uses a symbolic language on drawings and models to ensure parts function correctly within specified tolerances. The paragraph distinguishes between different types of tolerances: limit dimension, unilateral, and bilateral. It also introduces the concept of datums, which are theoretical exact features used as references for measurement, and explains the role of primary, secondary, and tertiary datums in controlling the degrees of freedom of a part.

05:02

📏 GD&T Control Types and Characteristics

This section delves into the various control types and characteristics in GD&T, such as form, profile, orientation, location, and run-out. It explains specific characteristics like straightness, flatness, circularity, cylindricity, and how they relate to the form of a feature. The paragraph also describes how these characteristics are measured using tools like dial gauges and CMM (Coordinate Measuring Machine), emphasizing the importance of ensuring that the measured values fall within the designated tolerance zones.

10:02

🔩 Advanced GD&T Concepts

The paragraph discusses advanced GD&T concepts like profile of a line and surface, parallelism, perpendicularity, angularity, concentricity, symmetry, position, circular run-out, and total run-out. It explains how each characteristic is measured and the significance of maintaining tolerances for these measurements. The paragraph also introduces the concepts of Maximum Material Condition (MMC), Least Material Condition (LMC), and bonus tolerance, which are crucial for understanding the extreme material limits of a feature.

15:05

🔧 GD&T Tolerances and Fit

This section explores the practical applications of GD&T in ensuring proper fits between mating parts. It explains terms like allowance, clearance, and interference fit, and how they relate to the maximum and minimum material limits of parts. The paragraph also discusses the concept of projected tolerance, which is used for threaded or blind holes to ensure proper fitment with mating parts. Additionally, it touches on the use of the tangent plane and Regardless of Feature Size (RFS) modifier in GD&T.

20:06

🛠 GD&T Symbols and Surface Finish

The final paragraph covers various GD&T symbols and their meanings, such as basic dimensions, reference dimensions, all-around symbols, and countersinks. It also explains the concept of surface finish, which includes surface roughness, waviness, and form. The paragraph discusses how surface finish is measured and the different components that contribute to it, such as roughness, waviness, and form. It concludes with a brief overview of how surface roughness is symbolically represented and measured in micrometers.

Mindmap

Keywords

💡GD&T

GD&T stands for Geometric Dimensioning and Tolerancing, which is a system of symbols, rules, and definitions used to define the size, shape, form, orientation, and location of features on a part. It is crucial for ensuring that parts meet the necessary specifications for fit, function, and assembly. In the video, GD&T is the central theme, as it is the language used to communicate design intent and manufacturing tolerances.

💡Datum

A datum in GD&T is a theoretical, exact feature from which dimensional measurement is made. It is typically chosen as an edge or feature that has the greatest influence in a specific measurement. The video explains that datum features are denoted with capital letters in boxes and are tied to the datum feature with a black color field triangle. Datums are essential for establishing a reference frame for measuring other features on a part.

💡Tolerance

Tolerance in the context of the video refers to the total permissible variation in the size of a dimension. It is what allows an object to function correctly by accounting for manufacturing variations. The script mentions different types of tolerances, such as unilateral and bilateral, which define the allowable deviation from a nominal dimension in one or both directions, respectively.

💡Form

Form in GD&T controls the shape of a feature in relation to its own perfect form. The video provides examples such as straightness, flatness, and circularity, which are all form characteristics. For instance, straightness controls the straightness of a feature, ensuring it is within a specified tolerance zone, which is measured using a dial indicator and is crucial for the feature's functionality.

💡Profile

Profile in GD&T controls the shape of a line, curve, or surface at any point. The video distinguishes between profile of a line and profile of a surface, explaining that these characteristics ensure that the actual profile of a feature matches a specified nominal profile within a tolerance zone. This is critical for maintaining the intended function and fit of parts.

💡Orientation

Orientation in GD&T controls the angular relationship of a feature to a datum reference frame. The video script mentions characteristics like parallelism and perpendicularity, which ensure that features are oriented correctly relative to datums. This is essential for assembly and for ensuring that parts align correctly in their intended positions.

💡Location

Location in GD&T controls the exact position of a feature in relation to a datum reference frame. The video explains concepts like concentricity and symmetry, which are used to ensure that features are located correctly. For example, concentricity ensures that the center of a cylindrical feature aligns with a datum axis, which is critical for rotational components.

💡Run-out

Run-out in GD&T is a characteristic that controls the circularity and coaxiality of each circular segment of a surface independently about the datum axis. The video provides an example of circular run-out, which ensures that a feature's circular segments are within a specified tolerance zone when measured about a datum axis. This is important for maintaining the integrity of rotating parts.

💡MMC and LMC

MMC (Maximum Material Condition) and LMC (Least Material Condition) are terms used in GD&T to describe the conditions of a feature where the maximum or minimum amount of material exists within its dimensional tolerance. The video explains that these conditions are used to ensure proper fit and function of parts, such as in the case of a pin fitting into a hole, where the MMC and LMC conditions define the tightest and loosest possible fits.

💡Surface Finish

Surface finish refers to the allowable deviation from a perfectly flat surface, which is a result of the manufacturing process. The video script distinguishes between roughness, waviness, and form as components of surface finish. Understanding surface finish is important for ensuring that parts not only meet dimensional requirements but also have the appropriate texture for their intended function, such as reducing wear or improving sealing.

Highlights

GD&T stands for Geometric Dimensioning and Tolerancing, a system used to define the size, shape, and location of features on a part.

Dimension is a geometric characteristic whose size is specified, such as length, angle, or center distance.

Tolerance is the total permissible variation in size, allowing an object to function correctly.

There are three types of tolerances: limit, unilateral, and bilateral.

Datum is a theoretical exact feature from which dimensional measurement is done.

Primary, secondary, and tertiary datum features control different degrees of freedom of a part.

Geometric characteristics are categorized into form, profile, location, orientation, and run-out types.

Straightness controls the straightness of a feature in relation to its own perfect form.

Flatness controls the flatness of a surface in relation to its own perfect form.

Circularity controls the form of a surface in relation to its own perfect form by independent cross-sections.

Cylindricity controls the form of a variable surface like circularity but applies to the entire surface.

Profile of a line controls the profile at any point of a feature, usually of the current shape.

Profile of a surface controls the profile by describing a three-dimensional tolerance zone around a surface.

Parallelism controls the orientation of a feature nominally parallel to the primary datum of its datum reference frame.

Perpendicularity controls the orientation of a feature normally perpendicular to the primary datum.

Angularity controls the orientation of a feature at a specific angle in relation to its primary datum.

Concentricity controls the central axis of a feature with respect to a datum axis.

Symmetry controls the uniformity of two features on a part across a datum plane.

Position controls the variation of a feature from a specified exit to location.

Circular run-out controls circularity and co-axiality of each circular segment of a surface independently.

Total run-out controls circularity, straightness, co-axiality, and taper of a cylindrical surface about a coaxial datum.

Maximum Material Condition (MMC) and Least Material Condition (LMC) describe the conditions of a feature where the most or least amount of material exists.

Bonus tolerance is an additional tolerance for a geometric control attached to a feature of size with MMC and LMC.

Virtual condition is the theoretical extreme boundary condition of a feature generated by the collective effects of MMC size limits and geometric tolerances.

Allowance is the difference between the maximum material limits of mating parts, indicating the minimum clearance or maximum interference.

Projected tolerance zone is a modifier used for threaded or blind holes to ensure proper fitment of mating parts.

Tangent plane is a simulated plane that contacts the high points of a surface for orientation of the datum.

Regardless of Feature Size (RFS) is a modifier used when the size feature does not affect the specified tolerance.

Basic dimensions are used to describe the exact size, profile, orientation, or location of a feature without involving any tolerance limits.

Surface finish refers to the allowable deviation from a perfectly flat surface made by some manufacturing process.

Transcripts

play00:00

[Music]

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you

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let us learn about GD&T basics

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what is meant by GD&T GD&T stands for

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geometric dimensioning and tolerancing

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it is a system of symbols rules and

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definitions use it to define the size

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shape form orientation and location of

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pictures on a part it is a symbolic

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language used on engineering drawings

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and models to define the allowable

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deviation of feature geometry dimension

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is a geometric characteristic the size

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of which is specified such as length

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angle location or center distance etc

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tolerance on a dimension is the total

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permissible variation in its size which

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is equal to the difference between the

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limits of size to allow an object to

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function correctly now there are three

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types of tolerances limit dimension type

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unilateral type bilateral time limit

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dimensions are two dimensional values

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stacked on top of each other these show

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the largest and smallest values allowed

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anything in between these values is

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acceptable

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Yury lateral type exists when the target

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dimension is given along with the

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tolerance that allows variation to occur

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in only one direction a bilateral

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tolerance exists if variation from a

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target dimension is shown occurring in

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both the directions positive and

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negative if no tolerances are specified

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then general tolerances are applied at

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the dimension level unless otherwise

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specified now let us learn some basic

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concepts data a datum is a theoretical

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exact feature from which dimensional

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measurement is done which is generally

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chosen as an edge or feature which has

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the greatest influence in a specific

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measurement a datum feature is a part

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feature that contacts a data it is

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denoted with the capital alphabetic

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letters these letters are in boxes and

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tied to the datum feature with the black

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color field triangle as shown below

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there are three types of datum and all

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are perpendicular to each other primary

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datum secondary datum and tertiary data

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its presence shown in the below example

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of feature of control plane

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primary data the primary datum feature

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has at least three points of contact

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with its datum plane it controls three

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degrees of freedom of the feature means

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three degrees of freedom are restricted

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that is rotation around x axis rotation

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around y axis movement along the z axis

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secondary data the secondary datum

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feature has at least two points of

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contact with its datum plane it controls

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two additional degrees of freedom of the

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feature means two additional degrees of

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freedom are respected rotation around z

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axis moment along the y axis tertiary

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datum the tertiary datum feature has at

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least one point of contact with this

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datum plane it controls one additional

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degree of freedom of the picture means

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one additional degree of freedom are

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restricted that is movement along the x

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axis these are the putting standard

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characteristics and their symbols of

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GD&T these fourteen characteristics fall

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into five different control types they

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are form profile location orientation as

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a note let us learn about straightness

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characteristic it's control category

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form type and it controls straightness

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of a feature in relation to its own

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perfect form in the given example

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tolerance zone of point one of

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cylindrical future will be measured

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using Dale gates by moving its plunger

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on the surface of the pitcher in a

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straight line and deflection of the dial

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gives actual straightness value that

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value should be within the tolerance

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zone

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let us discuss about flatness

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characteristic its control category form

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type and it controls the flatness of the

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surface in relation to its own perfect

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form in the given example total zone of

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point 1 of the rectangular feature will

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be measured using tail gauge by moving

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its leaver plunger on the surface of the

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pitcher which is located on the two

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identical B blocks as shown in the

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picture and deflection of the dial gives

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actual flatness value that value should

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be within the tourist zone let us learn

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about circularity characteristic its

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control category form type and contours

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the form of varivolt surface in relation

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to its own perfect form by independent

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cross-sections in a given example

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tolerance on 0.1 of the cylindrical

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feature will be measured using dial

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gauge by moving its plunger on the

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surface of the pier in a circular

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direction which is located on the two

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identical B blocks as shown in the

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picture and deflection of the dial gives

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actual circularity value that value

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should be within the tolerance zone let

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us go through cylindricity

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characteristic its control category from

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type and controls in the form of

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variable surface like circularity but

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apply simultaneously to entire surface

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in the given example tolerance zone of

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0.005 of the cylindrical feature will be

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measured using dial gauge by moving its

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plunger on the entire surface of the

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future in a circular direction which is

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located on the two identical B blocks as

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shown in the picture and the deflection

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of seed oil gives actual cylindricity

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value that value should be within the

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tolerance zone selection of points on

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the cylindrical surface based on

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tightness of the tolerance

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let us go through profile of the line

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characteristic its control category

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profile type and controls the profile of

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the line at any point of the future

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usually of the current shape in the

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given example torrent zone 0.25 of the

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curvature will be measured using del

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gauge by moving its plunger on the

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surface of the creature by keeping

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master profile as reference for the

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moment as sure in the picture and

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deflection of the del gives actual

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profile of the line value that value

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should be within the tolerance zone

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let us study profile of a surface

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characteristic its control category

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profile type and controls the profile of

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the surface by describing a

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three-dimensional tolerance zone around

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a surface usually it is an advanced

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curve or shape in the given example

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total zone 0.25 of the carbon future

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will be measured using CMM by moving its

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probe on the surface of the future by

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taking necessary reference points as

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shown in the picture and automatically

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calculates actual profile of the surface

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value that value should be within the

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tolerance zone here CMM is a coordinate

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measuring machine used for measuring the

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physical geometrical characteristics of

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an object its probe will measure the

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different characteristics by taking

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necessary preference points rows may be

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mechanical optical laser or white light

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etc this machine takes readings in 6

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degrees of freedom and displays those on

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the computer monitor

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let us study about parallelism

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characteristic its control category

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orientation type and controls

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orientation of a feature it is nominally

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parallel to the primary datum of its

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datum reference frame in the given

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example the order in zone of point one

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of the rectangular feature will be

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measured with respect to datum a using

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del gauge by moving its liver plunger on

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the surface of the creature which is

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placed on the another respective surface

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as shown in the picture and deflection

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of the del gives actual parallelism

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value with respect to datum a that value

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should be within the tolerance zone let

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us learn about perpendicularity

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characteristic its control category

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orientation type and controls

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orientation of a picture which is

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normally perpendicular to primary datum

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of its datum reference frame in the

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given example tolerance zone of point

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one of the pitcher will be measured with

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respect to datum a which is clamped on

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the you clamp B block using L cage by

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moving its plunger in perpendicular

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direction of the surface of the picture

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as shown in the picture and deflection

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of the Dell gives actual

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perpendicularity value with respect to

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datum a that value should be within the

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tolerance zone

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[Music]

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let us discuss about angularity

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characteristic its control category

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orientation type and controls

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orientation of the creature at a

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specific angle in relation to its

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primary datum of its datum reference

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frame in the given example tolerance

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zone of point 2 pi of the feature will

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be measured with respect to datum a by

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using dial gauge by moving its plunger

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in a straight line which is located on

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this sign bar and click page setup as

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shown in the picture and deflection of

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the del gives actual angular ative value

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with respect to datum a that value

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should be within the tolerance zone let

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us study about concentricity

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characteristic its control category

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location type and controls the central

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axis of reference in future P a datum

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axis it is also called as Co actually in

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the given example tolerance zone of

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point one of the cylindrical feature

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will be measured with respect to datum a

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using dial gauge by moving its plunger

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on the surface of the creature in a

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circular direction by rotating reference

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or respective portion of the pitcher

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which is located on the B block as shown

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in the picture and deflection of the

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dial gives actual concentricity value

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with respect to a that value should be

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within the tolerance zone let us go

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through symmetrical check its control

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category location type and controls

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uniformity of two features on a part

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across a datum plane in the given

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example Jordan zone of 0.05 of the

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pitcher will be measured with respect to

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datum a using Bell gauge by moving it

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sliver plunger on the surface of the

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pitcher BC first place it on one surface

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then another as shown in the picture a

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deflection of the dial gives actual

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Symetra value with respect to a that

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value should be within the tolerance

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zone

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[Music]

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let us learn the board position

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characteristic its control category

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location type and controls variation of

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the feature from a specified exit to

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location the given example tolerance

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zone of 0.1 at maximum it'll condition

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of the feature will be measured with

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respect to datums a b and c using c mm

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probe by taking reference points of the

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feature as shown in the picture and

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automatically calculates actual position

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value with respect to datum a b and c

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that value should be within the

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tolerance zone let us study circular

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run-out characteristic it's control

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category run-out type and control

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circularity and co actuality of each

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circular segment of the surface

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independently about the coaxial data in

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the given example tolerance zone of

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point one of the picture will be

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measured using dial gauge by moving its

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plunger on any ponta feature with

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respect to datum a which will be rotated

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by placing it on the b block as shown in

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the picture and deflection of the dial

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qs and actual circular are not value

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that value should be within the

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tolerance zone

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let us learn about total run-out

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characteristic it's control category

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run-out type and control circularity

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straightness Co actuality and taper of

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the cylindrical surface about a coaxial

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data the given example torrid zone of

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0.05 of the future will be measured

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using bail gauge by moving its plunger

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on the entire surface of the pitcher

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with respect to datum a which will be

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rotated by placing it on the B block as

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shown in the picture and deflection of

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the Dell gives an actual total run Note

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value that value should be within the

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tolerance zone maximum material

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condition MMC MMC describes the

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condition of a feature where maximum

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amount of material exists within its

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dimensional tolerance this condition

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exists at minimum clearance or maximum

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interference example largest pin

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diameter smallest hole size in the

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picture you can see that shaft with the

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diameter 10 mm width Dalton's pass or

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minus 0.1 mm C is equal to ten point one

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and for the hole diameter 10 mm plus or

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minus point one tolerance mm C is equal

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to nine point nine mm least material

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condition LM c LM C describes the

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condition of a feature where the least

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amount of material exists within its

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dimensional tolerance this condition

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exists at maximum clearance or minimum

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interference examples smallest pin

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diameter largest hole diameter in the

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following example we can see that shaft

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with the diameter 10 mm plus or minus

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point 1 tolerance LM C is equal to nine

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point nine mm and for the hole diameter

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10 mm plus or minus point one tolerance

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LM C is equal to ten point one mm

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bonus codons bonus tolerance is an

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additional tolerance for a geometric

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control it is the additional tolerance

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available for a geometric control attach

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it to a feature of size with MMC maximum

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mental condition and LMC least material

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condition modifier so bonus tolerance is

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equal to shaft size MMC

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- shaft says at LMC example chopped-up

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diameter 25 plus or minus 3 here at MMC

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shaft size is equal to diameter 28 so

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bonus tolerance is 0 for shaft size

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diameter 27 bonus tolerance is 1/4 shop

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size diameter 26 bonus tolerance is 2

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and so on so total bonus tolerance is

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equal to MMC - LM C that is diameter 28

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- diameter 22 that is equal to 6

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let us discuss about virtual condition

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virtual condition is the theoretical

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extreme boundary condition of a feature

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of size generated by the collective

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effects of MMC size limit of the teacher

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and any applicable geometric tolerances

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in the below figure of hole of diameter

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10 plus or minus 0.2 the MMC is equal to

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9 point 8 the worst case would be the

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smallest hole that is also out of

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position that is 9 point 8 - point 3

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that is equal to nine point five this

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case is called virtual condition

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condition this is similar to virtual

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condition but considers least material

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condition of the feature that is least

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metal condition plus stated geometrical

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tolerance plus bonus that is equal to

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ten point two plus point three plus

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point four that is equal to ten point

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nine this represents barrier where any

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portion of the holes age may possibly

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fall allowance allowance is defined as

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the difference between the maximum

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material limits of the mating parts xi

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is the minimum clearance or maximum

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interference between mating parts that

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is equal to MMC hole - mm C sharp

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clearance clearance is the loosest width

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or maximum intended difference between

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hitting parts that is equal to l MC hole

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- l MC shop let us discuss about

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different types of its clearance width

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the tolerance of the parts is such that

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the largest shaft is smaller than the

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smallest hole in this one part fits

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easily into another with the resulting

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clearance gap in this picture we can see

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the powders on the shop is equal to zero

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point zero zero two and tolerance on the

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hole is equal to zero point zero zero

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two minimum clearance 0.66 zero minus

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point 6 5 5 that is equal to zero point

play17:12

zero zero five and maximum clearance

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zero point six six two minus zero point

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six by 3 that is equal to zero point

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zero zero nine interference fit in this

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type one part must be forcefully fitted

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into another that is maximum clearance

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is always negative in this example we

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can see that orders on shop is equal to

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zero point zero zero one and tolerance

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on the whole is equal to zero point zero

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zero one minimum clearance is equal to

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0.51 zero minus point five one three

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that is equal to minus zero point zero

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zero three inch that is the tightest fit

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0.003 in interference maximum clearance

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that is equal to point five one one

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minus point 5 1 2 that is equal to minus

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0.001 in the loosest bit 0.001 in

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interference

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transition fit the tolerance of the

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parts is such that the allowance is

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negative and the maximum clearance is

play18:14

positive a transition pit exists when

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the maximum clearance is positive and

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minimum clearance is negative in this

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example tolerance on the shaft is 0.005

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and tolerance on the hole is 0.005

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minimum clearance that is equal to 0.51

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zero by the zero point five one seven

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that is equal to minus zero point zero

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zero seven inch it is stupid is zero

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point zero zero seven in interference

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maximum clearance that is equal to zero

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point five one five minus zero point 5 1

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2 that is equal to zero point zero zero

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three in the loser stupid is zero point

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zero zero three in clearance let us

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learn about project a tolerance zone the

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projected tolerance is a modifier used

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for threaded or brisket holes in order

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to ensure the proper fitment of the

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mating parts by means of studs pins

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screws bolts etc the projected tolerance

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zone extends above the surface of the

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part to the functional length of the pin

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stud or screw related to its assembly

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with the mating part it controls the

play19:18

perpendicularity of the hole to the

play19:20

extent of the projection from the hole

play19:22

as it relates to the mating part

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clearance in the following example let

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us take plate with the hole in which a

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stud will be inserted with the

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positional tolerance with respect to

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datum a here you can see that positional

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totals of die appoint to apply to the

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datum a of lower plate that can be

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buried at the worst case within the

play19:46

mentioned zone as shown in the figure

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now it is clear that if the stud axis

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follows the worst case then the start

play19:52

may interfere with the mating plate for

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avoiding that interference

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specifying the projected tolerance zone

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in the drawing is required so here you

play20:05

can see that projected tolerance of Y

play20:07

has been mentioned in the drawing after

play20:10

the value of positional tolerance the

play20:11

meaning of the projected tolerance of

play20:13

Phi is in positional tolerance zone of

play20:15

point 2 will extend by PI units beyond

play20:18

the surface of the bottom plate

play20:19

and by doing so interference problem

play20:22

will avoid

play20:24

[Music]

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tangent plane tangent plane is a

play20:30

simulated plat plane that contacts the

play20:33

high points of the surface for

play20:35

orientation of the data this modifier

play20:37

indicates that only the tangent plane of

play20:39

the dormant surface needs to be within

play20:41

this tolerance zone in the example you

play20:43

can see the tangent plane selected

play20:44

within the zone of point three with

play20:46

respect to datum B for calculation

play20:49

purposes of parallelism regardless of

play20:54

feature size our FS RFS is a deport

play20:57

modifier if no modifier symbol shown in

play20:59

the picture control which is used when

play21:01

the size feature does not affect the

play21:03

specified tolerance it is used and

play21:06

implied when the geometrical tolerance

play21:08

is to remain the same no matter what

play21:10

size hole or shaft is produced within

play21:12

its tolerance limit in this given

play21:14

example bonus tolerance point four not

play21:16

applicable therefore the position of the

play21:18

shaft must lie in between tolerance zone

play21:21

of point three regardless of feature

play21:22

size three state variations restate

play21:26

variation is a term used to describe

play21:28

deformation of the part after removal of

play21:31

forces applied during manufacture

play21:41

basic dimension it is used to describe

play21:44

the exact size profile orientation or

play21:46

location of the future it does not

play21:49

involve any tolerance limits reference

play21:54

dimension it is a dimension usually

play21:56

without tolerance user for reference

play21:58

purposes only it does not control

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production or inspection operations

play22:05

all-around symbol this indicates the

play22:08

tolerance applies to surfaces all around

play22:10

the part dimension origin a circle used

play22:13

in place of one of the arrowhead when a

play22:16

dimension line indicates the origin for

play22:18

measurement conical paper it is used to

play22:21

indicate paper for conical tapers

play22:24

this symbol is always shown with

play22:25

vertical link to the left

play22:28

slope it is used to indicate slope or

play22:31

plat tapers datum target it is a

play22:35

specified point line or area on the part

play22:38

that is used to establish the datum

play22:40

reference plane for manufacturing and

play22:43

inspection operations comfortable this

play22:51

symbol is used to indicate a counter

play22:53

bore or a spot phase the symbol precedes

play22:56

the dimension of the counterbore with no

play22:58

space countersink this symbol is used to

play23:01

indicate a countersink the symbol

play23:04

precedes the dimension of the

play23:05

countersink with the no space square

play23:08

this symbol is used to indicate that a

play23:10

single dimension applies to square shape

play23:12

this symbol precedes the dimension with

play23:14

the no space between dipped or deep it

play23:18

is used to indicate that dimension

play23:20

applies to the depth of the feature is

play23:22

simple precedes the depth value with the

play23:25

no space in between number of places the

play23:28

X symbol is used along with the value to

play23:31

indicate the number of times a dimension

play23:34

or feature is repeated on the drawing

play23:39

statistical tolerance it is the

play23:41

assigning of tolerances to the related

play23:43

components of an assembly on the basis

play23:45

of statistics by applying statistical

play23:47

tolerance tolerances of individual

play23:49

components may be increased or

play23:51

clearances between mating pearls may be

play23:53

reduced between this is used to indicate

play23:56

that a profile tolerance applies to

play23:58

several contagious features or let

play24:00

resume designate where the profile

play24:02

tolerance begins and ends

play24:04

these letters are reference in using the

play24:06

between symbol target point this

play24:08

indicates where datum target point is

play24:10

dimensionally located on the direct view

play24:12

of the surface arc length this indicates

play24:15

that a dimension is an arc length

play24:18

measured on orbit outline the symbol is

play24:20

placed above the dimensional tetanus

play24:22

feature it is used to identify a group

play24:25

of two or more features of size where

play24:27

there is a requirement that they may be

play24:29

treated geometrically as a single

play24:31

feature of size now let us discuss about

play24:42

surface finish surface finish is the

play24:44

allowable deviation from a perfectly

play24:46

flat surface made by some manufacturing

play24:48

process surface roughness is a property

play24:51

of the material surface texture which is

play24:53

recognized by an uneven topography as

play24:56

compared to the perfectly applied

play24:58

surface all machining processes will

play25:00

generate some rough on the surface since

play25:02

all the surfaces may not have functional

play25:04

requirements so no need to have equal

play25:06

finish everywhere roughness can be

play25:08

measured by manual comparison against

play25:10

surface roughness comparator or

play25:12

profilometer

play25:13

or optical method surface finish is

play25:16

broken up into three components such as

play25:18

roughness waviness and form here

play25:20

roughness is the machine marks made on

play25:22

surface by the cutting tool waviness is

play25:24

the result of vibration of the tool and

play25:26

form surface irregularities cause is by

play25:29

one of machine bed or table etcetera

play25:38

so roughness is the measure of finest

play25:41

irregularities of the surface venus is

play25:45

the measure of surface irregularities

play25:46

with the spacing greater than that of

play25:48

surface roughness layer refers to the

play25:52

predominant direction of the surface

play25:53

texture from this figure you can see

play25:58

that for a given sample length Aria is

play26:01

the average variation from mean length R

play26:04

T is the distance from the highest peak

play26:06

to the deepest Valley RP is the highest

play26:10

peak above the mean line RV is the

play26:13

deepest Valley below the beam line R

play26:16

that the average RT over given length

play26:18

example R that is equal to R T 1 plus RT

play26:22

2 plus RT 3 divided by 3 these are the

play26:27

symbolic representations of surface

play26:29

roughness here in the first symbol a

play26:32

obtained by any production process in

play26:35

the second symbol a obtained by removal

play26:37

of material by machining in the third

play26:39

symbol roughness a obtained without

play26:42

rimmel of any material in the fourth

play26:45

symbol a 1 represents upper and a 2

play26:48

represents lower limit of surface

play26:49

roughness value in the tip symbol G

play26:53

represents production method and in

play26:55

sixth symbol B represents other than our

play26:58

a value this is the general RA value in

play27:07

micrometer and it's great number

play27:10

[Music]

play27:19

you

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[Music]

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相关标签
GD&T BasicsEngineering DrawingsTolerance TypesDatum FeaturesGeometric CharacteristicsForm ControlOrientation ControlLocation ControlRun-out TypeMMC and LMCSurface Finish
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