Fix the door handle on 2007 Ford Fusion (easy)

Summary

This tutorial video guides viewers through the process of repairing a broken door handle on a 2007 Ford Fusion. The presenter details the necessary tools, including sockets and a star-shaped key, and demonstrates step-by-step instructions, from removing the door panel to installing the new handle. The video emphasizes the ease of the task, encouraging DIY enthusiasts to tackle the repair with confidence and pride in their work.

Takeaways

• 🔧 The video demonstrates how to repair a broken door handle on a 2007 Ford Fusion.
• 🛠️ Essential tools for the repair include two specific sockets (9/32nd and 5/16th), a star-shaped key, a pry bar, and a sharp object.
• 🔩 The 9/32nd socket is used on the armrest part of the door, while the 5/16th socket is for removing and replacing a bolt on the door handle.
• 🌟 The star-shaped key is required for removing two to three screws around the door panel.
• 🔌 Disconnecting wires is part of the process, which involves removing the door panel and the broken door handle.
• 🚪 The door panel is removed by using a pry bar and working from the bottom up, with a loud popping noise indicating the release of plastic notches.
• 🔄 When removing the door handle, a cable needs to be disconnected, which is the only thing holding the handle in place.
• 🆕 For the new door handle installation, all protective tape must be removed before proceeding with the cable and handle assembly.
• 🔄 The new door handle is installed by aligning it with the door frame and tightening it, followed by reconnecting the wires.
• ⏱️ The entire repair process, including testing the new door handle, should take no more than five minutes once the door panel is off.
• 🔧 Reassembling involves putting the door panel back on, aligning notches, and securing it with screws, followed by reconnecting all wires.

Q & A

What is the main task described in the video script?

The main task is to fix a broken door handle on a 2007 Ford Fusion.

What are the two socket sizes mentioned for this repair job?

The two socket sizes mentioned are 9/32nd and 5/16.

Which part of the car is the video focusing on?

The video focuses on the passenger side door of the car.

What is the purpose of the star-shaped key mentioned in the script?

The star-shaped key is used to remove screws around the door panel.

What tool is suggested for prying the door panel off?

A pry bar is suggested for prying the door panel off.

What is the first step in accessing the star-shaped screw after using a sharp tool?

The first step is to pop out a little notch to access the star-shaped screw.

How many times is the 5/16 socket used in the repair process?

The 5/16 socket is used at least once, and possibly twice if reinstalling the handle is considered.

What does the script suggest doing with the door handle before disconnecting the wire?

The script suggests pulling the door handle out slightly before disconnecting the wire.

What is the purpose of the loud popping noise heard when removing the door panel?

The loud popping noise is due to the plastic notches in the door releasing as the panel is removed.

How long is the estimated time to complete the door handle replacement after the door panel is off?

The estimated time to complete the door handle replacement is no more than five minutes.

What is the final step in the door panel reinstallation process after connecting the wires?

The final step is to put the armrest part in place and secure it with the screws.