Bigsal- Processo Produtivo

Summary

The script showcases the comprehensive process of Bigs, a company specializing in animal nutrition products. It details the reception of raw materials, storage capacities, grinding of grains for nutrient absorption, and production of various animal feed products. Highlighting the company's commitment to quality and innovation, it describes the production lines, safety measures, and the technical team's role in delivering advanced nutrition solutions for livestock. The goal is to ensure consumers receive healthy, high-quality meat from animals nourished with Bigs' products.

Takeaways

• 🚚 Bigs receives nearly 300 tons of products from all over Brazil daily, emphasizing the scale of their operations.
• 🔬 Samples of raw materials are collected for analysis and stored until the end of their shelf life, highlighting the company's commitment to quality control.
• 📏 The storage capacity for minerals is 1,000 tons, and for grains and bran, it's nearly 3,000 tons, showcasing the company's ability to handle large volumes of ingredients.
• 🌾 Grains and bran undergo a milling process to improve nutrient absorption before being used in production, indicating a focus on product effectiveness.
• 🏭 The production sector prints labels and production orders with formulations for all product lines, demonstrating a structured approach to manufacturing.
• 📦 Packaging for the final product is produced in the packaging sector, ensuring consistency in branding and presentation.
• 🧪 Micronutrient inclusions are made in the premix laboratory, emphasizing the scientific aspect of product formulation.
• 🔧 The modern production line for mineral supplements can produce 15 tons of products per hour, reflecting high production efficiency.
• 🐄 Separate production lines for minerals and proteins/rations prevent cross-contamination, showing attention to product integrity and safety.
• 🐟 Bigs also caters to other animal categories with production lines for poultry, swine, and sheep concentrates, as well as pelletized feeds for equines and extruded feeds for fish, indicating diversification in product offerings.
• 🔒 A representative sample of each manufactured product is stored for the entire shelf life, ensuring traceability and ongoing quality assurance.
• 🌳 The company uses eucalyptus plantations for sustainable fuel in their boiler system, illustrating environmental responsibility.
• 🚛 Bigs dispatches products daily with a fleet of over 20 trucks, ensuring timely and widespread distribution.
• 👨‍🏫 The formulas are developed by a recognized expert in bovine nutrition, ensuring that the products are scientifically backed and tailored to regional needs.
• 🛠️ A highly qualified technical department conducts training and field days, providing ongoing support and education to customers.
• 🎯 Bigs' mission is to ensure that consumers receive high-quality, nutritious meat products, reflecting a commitment to customer satisfaction and health.

Q & A

What is the main focus of the Bigs company as described in the script?

The main focus of the Bigs company is to produce high-quality animal nutrition products using advanced technology and to streamline the purchasing process for customers, ensuring easy access to their products and services.

How much raw material does Bigs receive daily, and what is the procedure before it is unloaded?

Bigs receives almost 300 tons of products daily from all over Brazil. Before being unloaded, samples of the raw materials are collected for analysis and then stored until the end of the product's shelf life.

What are the storage capacities for minerals and grains at Bigs' facilities?

The storage capacity for minerals like phosphates of calcium is 1,000 tons, and for grains and bran, it is almost 3,000 tons.

What process do grains and bran undergo before being used in production?

Grains and bran go through a milling process to improve the absorption of nutrients before being used in production.

What happens in the production sector regarding labels and production orders?

In the production sector, labels are printed, and production orders with formulations for all product lines are prepared.

What is included in the premix production process at the Bigs laboratory?

In the premix production process at the Bigs laboratory, microelements are included to enrich the final product.

What is the production capacity of Bigs' mineral supplement line?

The modern production line of mineral supplements at Bigs can produce 15 tons of products per hour.

How does Bigs ensure the quality and safety of its products during production?

Bigs has a production system where each process has a specific function, aiming to produce with agility and quality while observing work safety and food safety concepts.

What additional product lines does Bigs have besides bovine feed?

Besides bovine feed, Bigs also has production lines for reactions and pelletized feed for poultry and swine, as well as extruded feed for fish.

How does Bigs maintain the functionality of its entire industrial structure?

To maintain the functionality of its entire industrial structure, Bigs uses boilers, diesel and electric motors, and a eucalyptus plantation to make the wood-burning boiler system self-sustainable.

Who develops the formulas for Bigs' products, and what is their background?

The formulas for Bigs' products are developed by Gilmar Ferreira Prado, a professor of nutrition and forage at the Faculty of Animal Husbandry in Uberaba, recognized as the leading expert in bovine nutrition for the North Region of Brazil.

What is the mission of Bigs, and how do they ensure customer satisfaction?

Bigs' mission is to ensure that every consumer, when buying meat in the supermarket, knows that they are acquiring a product rich in minerals, proteins, and vitamins, guaranteeing a healthy, tasty, and high-quality diet. They achieve this through the use of modern technology in animal nutrition and by providing technical support and training to their clients.