Bigsal- Processo Produtivo

Bigsal Ji-Paraná

22 Jan 201306:41

Summary

TLDRThe script showcases the comprehensive process of Bigs, a company specializing in animal nutrition products. It details the reception of raw materials, storage capacities, grinding of grains for nutrient absorption, and production of various animal feed products. Highlighting the company's commitment to quality and innovation, it describes the production lines, safety measures, and the technical team's role in delivering advanced nutrition solutions for livestock. The goal is to ensure consumers receive healthy, high-quality meat from animals nourished with Bigs' products.

Takeaways

🚚 Bigs receives nearly 300 tons of products from all over Brazil daily, emphasizing the scale of their operations.
🔬 Samples of raw materials are collected for analysis and stored until the end of their shelf life, highlighting the company's commitment to quality control.
📏 The storage capacity for minerals is 1,000 tons, and for grains and bran, it's nearly 3,000 tons, showcasing the company's ability to handle large volumes of ingredients.
🌾 Grains and bran undergo a milling process to improve nutrient absorption before being used in production, indicating a focus on product effectiveness.
🏭 The production sector prints labels and production orders with formulations for all product lines, demonstrating a structured approach to manufacturing.
📦 Packaging for the final product is produced in the packaging sector, ensuring consistency in branding and presentation.
🧪 Micronutrient inclusions are made in the premix laboratory, emphasizing the scientific aspect of product formulation.
🔧 The modern production line for mineral supplements can produce 15 tons of products per hour, reflecting high production efficiency.
🐄 Separate production lines for minerals and proteins/rations prevent cross-contamination, showing attention to product integrity and safety.
🐟 Bigs also caters to other animal categories with production lines for poultry, swine, and sheep concentrates, as well as pelletized feeds for equines and extruded feeds for fish, indicating diversification in product offerings.
🔒 A representative sample of each manufactured product is stored for the entire shelf life, ensuring traceability and ongoing quality assurance.
🌳 The company uses eucalyptus plantations for sustainable fuel in their boiler system, illustrating environmental responsibility.
🚛 Bigs dispatches products daily with a fleet of over 20 trucks, ensuring timely and widespread distribution.
👨‍🏫 The formulas are developed by a recognized expert in bovine nutrition, ensuring that the products are scientifically backed and tailored to regional needs.
🛠️ A highly qualified technical department conducts training and field days, providing ongoing support and education to customers.
🎯 Bigs' mission is to ensure that consumers receive high-quality, nutritious meat products, reflecting a commitment to customer satisfaction and health.

Q & A

What is the main focus of the Bigs company as described in the script?
-The main focus of the Bigs company is to produce high-quality animal nutrition products using advanced technology and to streamline the purchasing process for customers, ensuring easy access to their products and services.
How much raw material does Bigs receive daily, and what is the procedure before it is unloaded?
-Bigs receives almost 300 tons of products daily from all over Brazil. Before being unloaded, samples of the raw materials are collected for analysis and then stored until the end of the product's shelf life.
What are the storage capacities for minerals and grains at Bigs' facilities?
-The storage capacity for minerals like phosphates of calcium is 1,000 tons, and for grains and bran, it is almost 3,000 tons.
What process do grains and bran undergo before being used in production?
-Grains and bran go through a milling process to improve the absorption of nutrients before being used in production.
What happens in the production sector regarding labels and production orders?
-In the production sector, labels are printed, and production orders with formulations for all product lines are prepared.
What is included in the premix production process at the Bigs laboratory?
-In the premix production process at the Bigs laboratory, microelements are included to enrich the final product.
What is the production capacity of Bigs' mineral supplement line?
-The modern production line of mineral supplements at Bigs can produce 15 tons of products per hour.
How does Bigs ensure the quality and safety of its products during production?
-Bigs has a production system where each process has a specific function, aiming to produce with agility and quality while observing work safety and food safety concepts.
What additional product lines does Bigs have besides bovine feed?
-Besides bovine feed, Bigs also has production lines for reactions and pelletized feed for poultry and swine, as well as extruded feed for fish.
How does Bigs maintain the functionality of its entire industrial structure?
-To maintain the functionality of its entire industrial structure, Bigs uses boilers, diesel and electric motors, and a eucalyptus plantation to make the wood-burning boiler system self-sustainable.
Who develops the formulas for Bigs' products, and what is their background?
-The formulas for Bigs' products are developed by Gilmar Ferreira Prado, a professor of nutrition and forage at the Faculty of Animal Husbandry in Uberaba, recognized as the leading expert in bovine nutrition for the North Region of Brazil.
What is the mission of Bigs, and how do they ensure customer satisfaction?
-Bigs' mission is to ensure that every consumer, when buying meat in the supermarket, knows that they are acquiring a product rich in minerals, proteins, and vitamins, guaranteeing a healthy, tasty, and high-quality diet. They achieve this through the use of modern technology in animal nutrition and by providing technical support and training to their clients.

Outlines

00:00

🚜 Advanced Animal Nutrition Production

The script describes the comprehensive process of a leading animal nutrition product company, BIGS, from raw material reception to the final product dispatch. The company receives nearly 300 tons of products from all over Brazil, ensuring quality control through technical analysis and storage until the end of the product's shelf life. It has a storage capacity of 1000 tons for minerals and almost 3000 tons for grains and by-products, which undergo a grinding process to enhance nutrient absorption. The production area prints labels and production orders, while the packaging sector prepares packaging materials. The modern line for mineral supplements produces 15 tons of products per hour, focusing on agility and quality with a strong emphasis on safety and food production standards. BIGS also has separate production lines for bovine feed, proteins, and rations to avoid cross-contamination and caters to other animal categories with specialized production lines for poultry, swine, sheep, and fish, capable of producing up to 18 tons per hour. Samples of each product are stored for the entire shelf life to maintain the integrity of the production process.

05:01

📚 Commitment to Customer Satisfaction and Innovation

The second paragraph highlights BIGS's dedication to customer satisfaction and the development of its resellers. The company not only focuses on producing high-quality animal nutrition products but also on providing technical support through trainings, lectures, field days, and farm visits. This is to ensure that customers have access to the latest technology in animal nutrition. The mission of BIGS is to guarantee that consumers receive healthy, flavorful, and high-quality meat products rich in minerals, proteins, and vitamins. The company is committed to establishing successful commercial partnerships, continuously innovating, and exceeding customer and partner expectations with confidence and credibility. The formulas are developed by Gilmar Ferreira Prado, a renowned expert in bovine nutrition for the North Region of Brazil, ensuring the best performance in the livestock activity.

Mindmap

Keywords

💡Nutritional Technology

Nutritional technology refers to the advanced methods and tools used in the field of animal nutrition to improve the health and productivity of livestock. In the video, it is mentioned that 'Bigs' gathers the most advanced technology in animal nutrition, which is crucial for the development of high-quality animal feed products.

💡Raw Materials

Raw materials are the basic inputs used in the production process. The script mentions that 'Bigs' receives nearly 300 tons of products from all over Brazil, highlighting the importance of raw materials in the manufacturing process of animal feed.

💡Sampling and Analysis

Sampling and analysis involve collecting samples of raw materials and testing them to ensure quality. The script describes how samples are collected for analysis before storage, which is a critical step in maintaining product quality and safety.

💡Moisture and Appearance Checks

Moisture and appearance checks are part of the quality control process to ensure that the raw materials meet the required standards. The script specifies that these checks are done through technical reports and measurements to verify the condition of the products.

💡Storage Capacity

Storage capacity refers to the amount of product that can be held in a facility. The video script mentions the storage capacity for minerals and grains, which is essential for understanding the scale of operations at 'Bigs'.

💡Grinding Process

The grinding process is used to improve the absorption of nutrients in animal feed. In the script, it is stated that grains and bran undergo this process, which is vital for the effectiveness of the feed.

💡Production Labels and Order

Production labels and orders are essential for organizing and tracking the manufacturing process. The script mentions that labels and production orders with formulations for all product lines are printed, indicating the structured approach to production at 'Bigs'.

💡Micronutrient Inclusions

Micronutrient inclusions are the process of adding essential trace elements to animal feed. The script refers to this process in the premix laboratory, emphasizing the importance of micronutrients for the nutritional balance of the feed.

💡Production Line

A production line is a series of sequential steps in a manufacturing process. The video script describes the modern production line for mineral supplements at 'Bigs', which can produce 15 tons of products per hour, showcasing the efficiency of their operations.

💡Quality and Safety Concepts

Quality and safety concepts are the principles that guide the production process to ensure the products meet health and safety standards. The script mentions that the production system aims to produce with agility and quality while observing these concepts.

💡Cross-contamination

Cross-contamination refers to the unwanted mixing of substances that can affect the quality of products. The script notes that the production lines for minerals and proteins/rations are separated to avoid this issue, highlighting the company's commitment to product integrity.

💡Product Sampling

Product sampling involves taking representative portions of a batch for testing and storage. The script mentions that samples are taken from each manufactured product and stored for the entire shelf life, ensuring ongoing quality control.

💡Sustainable Fuel System

A sustainable fuel system is one that uses resources in an environmentally friendly and self-sufficient way. The script describes how 'Bigs' uses eucalyptus plantations for wood burning in boilers, which is part of their sustainable operations.

💡Technical Department

A technical department is responsible for providing expertise and support in technical matters. The script highlights that 'Bigs' has a highly qualified technical department that conducts trainings and visits to rural properties, demonstrating their commitment to innovation and customer service.

💡Customer Satisfaction

Customer satisfaction is the ultimate goal of any business, ensuring that clients are happy with the products and services received. The video script emphasizes that 'Bigs' aims to satisfy customers and develop successful commercial partnerships, which is central to their mission.

Highlights

Bigs is a company that brings advanced animal nutrition technology.

The team at Bigs is prepared to expedite the purchasing process and simplify access to products and services.

Bigs receives nearly 300 tons of products from all over Brazil daily.

Samples of raw materials are collected for analysis and stored until the end of the product's shelf life.

Moisture, appearance, and guarantee levels of the products are verified through technical reports and measurements.

Bigs has a storage capacity of 1000 tons for phosphates of calcium and nearly 3000 tons for grains and bran.

Grains and bran undergo a milling process to improve nutrient absorption.

Production labels and order forms with formulations for all product lines are printed in the production sector.

Packaging for the final product is produced in the packaging sector.

Micronutrient inclusions are made in the premix laboratory.

Bigs' modern mineral supplement production line produces 15 tons of products per hour.

The production system aims for agility and quality, observing work safety and food safety concepts.

Bigs also has a production line for protein meals and rations for cattle, capable of producing 15 tons per hour.

To avoid cross-contamination, the mineral line is separate from the protein meal and ration line.

Bigs is prepared to cater to other animal categories with production lines for poultry, swine, sheep, and horses.

Representative samples from each batch are stored for the entire shelf life of the product.

The factory operates with boilers, diesel and electric motors, and eucalyptus plantation for a self-sustaining wood-burning system.

Bigs dispatches products daily with a fleet of over 20 trucks, ensuring punctuality and speed in delivery.

Formulas developed by Gilmar Ferreira Prado, a recognized expert in cattle nutrition for the North Region of Brazil.

Bigs has a highly qualified technical department that conducts training, lectures, and technical visits to rural properties.

The mission of Bigs is to ensure that consumers receive healthy, flavorful, and high-quality meat products.

Bigs is committed to customer satisfaction, developing resellers, and delivering results with the use of its products.

Bigs is an enterprise that manufactures quality products, establishes successful commercial partnerships, and innovates to exceed expectations.