Conheça o processo de fabricação de roupas

Summary

The transcript outlines the detailed process behind garment production at a company specializing in pajamas and children's clothing. Starting from sourcing raw materials, the process involves in-house design and creation of prototypes, followed by rigorous testing and approval stages. The production workflow is optimized using advanced systems that ensure high fabric utilization, reducing waste. Once garments are crafted, they undergo several revisions and quality checks before packaging. The final products are then shipped to clients with carefully organized order fulfillment and distribution. The process highlights efficiency, creativity, and attention to detail in delivering high-quality products.

Takeaways

• 😀 The company sources raw cotton threads and processes them internally, starting with the acquisition of cotton thread.
• 😀 All products, including designs and prints, are created in-house, ensuring no reliance on pre-made designs from external sources.
• 😀 The company develops two pajama collections and two beachwear collections each year.
• 😀 The development process begins with extensive research and idea generation, followed by refining and finalizing designs.
• 😀 Prototypes are created for testing the practicality of designs before mass production begins.
• 😀 The company optimizes production by grouping orders based on size, color, and design, improving fabric utilization up to 83-87%.
• 😀 Advanced systems help the company efficiently map out the best use of materials, reducing time and waste.
• 😀 After fabric is cut, it is sent for printing if needed, with designs and stamped pieces organized and grouped accordingly.
• 😀 After stitching, garments undergo a thorough finishing process, including thread removal and quality checks through multiple stages.
• 😀 Finished garments are folded, packaged, and labeled for shipment, with a focus on efficient and organized order processing.
• 😀 The production process includes meticulous steps for packaging and invoicing, ensuring smooth delivery and accurate orders.

Q & A

How does the company source its materials for production?

The company acquires raw materials like cotton thread, which is sent to a specific location for further processing. They do not buy pre-made designs or prints from external sources.

How many collections does the company create each year?

The company creates two to three collections of pajamas annually, along with two collections for beachwear per year.

Where does the design and development process take place?

All design and development processes, including creating designs and prototypes, are done internally within the company. The team works on every aspect of the collection in-house.

How is the product development process structured?

The process begins with research and idea creation. The designs are then refined, approved, and prototypes are created. Once finalized, they proceed with full-scale production.

What is the role of research in the company's design process?

Research plays a crucial role as it helps the team identify trends and generate ideas, ensuring that the designs are relevant. They also look for ways to adapt adult trends to children's collections.

How does the company manage its production schedule?

The production schedule is managed through a system that tracks the orders. It compiles all sales data, grouping items by size, color, and model, and organizes them into a production plan.

What technology does the company use to optimize material usage?

The company uses a system that calculates the best way to fit patterns on fabric, optimizing material usage. This system improves efficiency by reaching up to 87% material utilization, compared to the old manual method.

What happens after the fabric is cut?

After the fabric is cut, the pieces are sorted and grouped based on their design or fabric type. If necessary, printed pieces are sent to the printing station before assembly.

What quality control steps are implemented after the garment is sewn?

After sewing, the garment goes through a series of revisions, including first, second, and third rounds of quality control checks. Any excess threads or imperfections are addressed during these stages.

How does the company handle packaging and shipment?

Once the garments pass quality control, they are folded, packaged, and labeled according to their specific product codes. The packaging process is followed by order finalization, where the items are separated for shipment and invoicing.