Synaptik gScan: The new V4

Summary

Synaptic has set the global benchmark for quality control in the flexible packaging industry with its GScan series. Since 2015, the GScan has optimized production costs and improved laminate quality. In 2024, the GScan V4 introduces groundbreaking features like the Autopilot for real-time adhesive control and the Translator for even adhesive distribution. These innovations reduce operator reliance, enhance process efficiency, and improve laminate appearance. With advanced data analytics and seamless integration with ERP systems, the GScan V4 boosts productivity, quality, and profitability, setting new standards in solventless lamination technology.

Takeaways

• 😀 Synaptic's Gcan, launched in 2015, has become the global benchmark for quality control in solvent-based and solventless lamination processes for flexible packaging.
• 😀 The Gcan is trusted by leading converters to optimize production costs and improve laminate quality, setting a global standard.
• 😀 The Gcan's fourth generation, launched in 2024, introduces revolutionary upgrades in customer excellence, productivity, sustainability, and process automation.
• 😀 The 'Autopilot' feature automates adhesive application by linking the Gcan to the laminator control through the Synaptic Supervision Algorithm, reducing reliance on operators.
• 😀 'Fresh Adhesive Control' ensures optimal adhesive conditions by controlling the mixing ratio and improving consistency throughout the lamination process.
• 😀 The Gcan includes a 'Translator,' an automatic slider of the adhesive dispenser, which guarantees even adhesive distribution and ensures adhesive freshness.
• 😀 Working with fresh adhesive improves viscosity, visual appearance of laminates, and reduces process misting and fumes.
• 😀 The Synaptic Data Analytics dashboard offers real-time access to production data, built on an SQL database, enabling complete process analysis and integration with ERP and MES software.
• 😀 The Gcan V4 includes an OPC UA connection, providing real-time access to a wide range of process variables for full traceability and improved operational visibility.
• 😀 Synaptic’s Gcan V4 increases productivity, quality, and profitability, offering a leap in lamination technology and automation for the packaging industry.

Q & A

What is the main purpose of the GScan, and how has it contributed to the flexible packaging industry since its launch in 2015?

The GScan, launched in 2015, has become the global benchmark for quality control in both solvent-based and solventless lamination processes in the flexible packaging industry. It has helped leading converters optimize production costs and improve the quality of their laminates.

What new features does the fourth generation of the GScan offer compared to previous versions?

The fourth generation of the GScan introduces continuous upgrades, making it a technological leap. It focuses on customer excellence, productivity improvement, sustainability, and process automation, with new features like the Autopilot, Fresh Adhesive Control, and an integrated data analytics system.

What is the 'Autopilot' feature, and how does it enhance the lamination process?

The Autopilot is a breakthrough innovation that links the GScan and laminator control in a closed loop via the Synaptic Supervision Algorithm. It automatically adjusts the relative speed of the application roller in real-time, reducing reliance on the operator and enhancing efficiency and automation in the solventless lamination process.

How does the Fresh Adhesive Control feature improve the adhesive application process?

The Fresh Adhesive Control ensures optimal adhesive conditions at every stage of the lamination process by monitoring and controlling the mixing ratio with unparalleled accuracy. This leads to a more consistent application and reduces issues like process misting and fumes.

What role does the Translator feature play in the GScan V4?

The Translator is an automatic slider of the adhesive dispenser that ensures even adhesive distribution. It helps maintain the freshness of the adhesive by minimizing its volume within the application roller, which in turn ensures an optimal viscosity and better-quality laminates.

How does the GScan V4 contribute to sustainability in the lamination process?

The GScan V4 enhances sustainability by reducing process misting and fumes through more precise adhesive control. This leads to a cleaner working environment, while also improving the visual appearance and quality of the laminates.

Can the GScan V4 be integrated with existing plant software systems?

Yes, the GScan V4 features seamless integration with ERP and MES plant software, allowing for smooth data flow and easy connectivity with other systems used in the production process.

What is the significance of the GScan V4's real-time data analytics?

The GScan V4’s real-time data analytics feature provides detailed insights into the entire lamination process. With an SQL-based dashboard, it enables complete analysis of production data and facilitates full traceability and monitoring, helping companies make informed decisions and improve operations.

What does the inclusion of an OPC UA connection in the GScan V4 provide?

The OPC UA connection in the GScan V4 allows for real-time access to a multitude of production variables, offering full traceability of each job. This feature enhances transparency and helps improve overall process control.

How does the GScan V4 help improve profitability for businesses in the lamination industry?

By optimizing adhesive application, enhancing quality control, and integrating real-time data analytics, the GScan V4 boosts productivity, reduces waste, and improves product quality. These factors together lead to greater profitability for businesses in the lamination industry.