Ardagh Glass Packaging-North America glassmaking process

Summary

Ardog Glass Packaging North America leads the glass-making industry with over 2,000 years of innovation. They create sustainable, recyclable glass containers for various markets including food and beverage, focusing on quality, efficiency, and cutting-edge technology. The company uses advanced production techniques, including infrared imaging and 3D modeling, to ensure defect-free products. With a commitment to reducing raw material use and energy consumption, Ardog is recognized globally for its high-quality packaging solutions. Their continuous innovation in product design and manufacturing technology sets them apart as a leader in the glass packaging industry.

Takeaways

• 😀 Glass has been made for over 2,000 years and continues to evolve while maintaining its core qualities of sustainability and recyclability.
• 😀 Ardog Glass Packaging North America manufactures around 6 billion glass bottles and jars annually for the food, beverage, and spirits markets.
• 😀 The company integrates advanced technologies in their manufacturing process, improving efficiency and product quality.
• 😀 Sustainability is a major focus for Ardog, with efforts to reduce raw material use, optimize energy consumption, and decrease greenhouse gas emissions.
• 😀 Glass containers are made from natural raw materials like sand, soda ash, limestone, and dolomite, with recycled glass (cullet) being a key ingredient.
• 😀 The glass production process involves carefully controlled temperatures and the use of complex mathematical formulas to ensure consistent quality.
• 😀 Advanced infrared thermal imaging equipment is used during production to identify and prevent defects in real-time.
• 😀 Containers undergo precise cooling processes in controlled ovens to relieve internal stresses and promote strength.
• 😀 Rigorous inspection procedures, including laser equipment and video jet coding, ensure that every glass container meets quality standards.
• 😀 Ardog's commitment to innovation is highlighted by their use of 3D solid modeling and rapid prototyping for new product development.
• 😀 The company provides flexible packaging solutions, including custom case and pallet designs, to ensure safe and efficient shipment to customers.

Q & A

What are the primary raw materials used in glass making?

The primary raw materials for glass making include sand, soda ash, limestone, and dolomite. These are all naturally occurring resources.

How does Ardog Glass Packaging North America incorporate sustainability into its processes?

Ardog Glass Packaging focuses on sustainability by reducing the use of raw materials, optimizing energy consumption, managing waste and water, and decreasing greenhouse gas emissions in all its offices and manufacturing facilities.

What is the role of recycled glass (cullet) in the glass-making process?

Recycled glass, or cullet, is used in the glass-making process to reduce the consumption of raw materials, lower energy demand, reduce air emissions, and extend the life of furnaces.

What temperature range is used in the furnace for melting glass?

The melting temperatures in the furnace typically range from 2300 to 2700°F.

How is molten glass shaped into containers during the manufacturing process?

The molten glass is shaped into containers using various forming processes, including blow and blow, press and blow, and narrow neck press and blow, which involve a combination of compressed air and plungers to form the glass.

What type of technology does Ardog Glass Packaging use to detect flaws in glass containers?

Ardog Glass Packaging uses advanced infrared thermal imaging equipment and process monitoring systems to detect flaws like bubbles and inclusions, and to highlight issues related to incorrect glass distribution and temperature.

How does the annealing layer contribute to the glass-making process?

The annealing layer, essentially a giant oven, reheats the containers and cools them uniformly to relieve stresses, enhancing the natural strength of the glass.

What quality control measures are in place to ensure the finished glass containers meet standards?

Extensive online inspection and testing equipment, including laser systems, cameras, and automated labs, are used to detect defects such as sidewall and heel imperfections, and to measure glass thickness to precise tolerances.

How does Ardog Glass Packaging support its customers in packaging and shipping?

Ardog Glass Packaging provides flexible packaging options, precise specifications for cartons, and secure case packing. Containers are stacked for stability, and plastic wrap is used to protect against contamination during shipment.

How does Ardog Glass Packaging contribute to new product development?

Ardog Glass Packaging fosters innovation by using 3D solid modeling and offering portable computer design systems that reduce development time. This allows for quick conceptual designs and the creation of models for customer approval before starting mold engineering.