Sistema ANDON

MES Automation

20 Feb 201701:59

Summary

TLDRThe video explains how the Ander Automation system enhances productivity and reduces downtime in production environments. It highlights the system's ability to detect machine or material issues, alert support teams, and provide real-time monitoring using visual and audible indicators. The system allows for detailed electronic documentation of downtime, visible through a user-friendly web interface. By offering solutions for Lean Manufacturing and improving problem-solving efficiency, the Ander Automation system helps reduce operational costs and contributes to a return on investment over the medium term.

Takeaways

🤖 Automation systems help operators and machines work efficiently under normal conditions.
⚙️ The system prepares users for unexpected situations like material shortages, machine malfunctions, safety issues, or human errors.
📊 Real-time monitoring is key to increasing production capacity and reducing downtime.
📞 Traditional methods to solve issues involve using radios, phones, or physically searching for assistance, which delays problem-solving.
🚨 The automation system provides real-time alerts with visual and audible cues to indicate the status of production stations.
📈 The system uniquely adapts to problems and can document details of downtimes, which are viewable through user-friendly web interfaces.
🔧 The system supports lean manufacturing and operates on solid, high-tech architecture with built-in contingencies.
🔔 When a problem is detected, the system triggers audible and visual alarms to notify support areas.
💡 The system reduces the time and effort needed to solve issues, improving equipment efficiency.
💸 In the medium term, this automation system helps reduce costs and contributes to return on investment.

Q & A

What is the main challenge discussed in the script?
-The main challenge is how to efficiently respond to problems such as material shortages, machine malfunctions, safety issues, or human errors in a production environment.
What are the traditional methods used to solve production issues without a specialized system?
-Traditional methods involve using radio, telephone, or physically searching for someone to help solve the issue, which often results in delayed responses.
How does the automation system help address production issues?
-The automation system reduces the effort needed to solve problems, increases productivity, and allows for real-time monitoring using graphical and audible indicators to display the production status and type of problem.
What are the benefits of using the automation system for real-time monitoring?
-It allows users to monitor production in real time, providing graphical and audible notifications that show the status of production stations and the nature of any issues, enabling faster responses.
How does the automation system help document and analyze downtime?
-The system electronically documents the details of downtime, which can be visualized as graphs through a user-friendly web interface.
What manufacturing methodology does the automation system support?
-The system supports lean manufacturing by implementing solutions that focus on minimizing waste and optimizing efficiency.
What happens when a problem is detected in the production station?
-An audible and visual event is triggered, notifying the support areas of the occurrence of downtime so that corrective actions or escalations can be taken to resolve the issue.
How does the automation system reduce the effort needed to solve problems?
-The system alerts support areas automatically, reducing the need for manual intervention and minimizing the time and effort people spend solving problems.
What impact does the automation system have on equipment efficiency and cost reduction?
-The system improves equipment efficiency by reducing downtime and the related costs, contributing to a better return on investment over the medium term.
How does the automation system's architecture contribute to its effectiveness?
-The system is built on a solid, high-tech architecture that supports contingency planning, ensuring reliable performance even in the face of challenges.

Outlines

00:00

📊 Efficiency and Response in Normal Operations

In typical scenarios, operators and machines work efficiently, but it's crucial to be prepared for unexpected issues like material shortages, equipment malfunctions, safety concerns, or human errors. To improve production capacity, reduce downtime, and monitor operations in real-time, traditional methods such as using radios or phones, or physically searching for assistance, are commonly employed. However, these approaches often lead to delays in problem resolution.

⚙️ Automation System for Real-Time Solutions

The Ander Automation system provides a modern solution to streamline problem-solving efforts while boosting productivity. It offers real-time control using visual and audible indicators to highlight issues at production stations, making it a unique and adaptable solution. The system allows for electronic documentation of downtime details, which can be viewed as graphs through an easy-to-use web interface.

📈 Advanced Features for Lean Manufacturing

Built on a robust, high-tech architecture, the automation system supports contingency planning and lean manufacturing solutions. The process begins when a workstation detects a problem, triggering an audible and visual alert to inform support teams of the issue, prompting corrective actions or escalations.

💡 Reducing Costs and Improving ROI

The Ander Automation system minimizes the time and effort needed to resolve issues, thereby reducing costs related to equipment efficiency. Over the medium term, this contributes to a higher return on investment (ROI) for businesses by enhancing operational effectiveness.

Mindmap

Keywords

💡Efficient operations

Efficient operations refer to the normal functioning of operators and machines where they work smoothly without issues. This concept is central to the video's theme as it contrasts with the potential disruptions like lack of material, machine malfunction, or human error, which the automation system aims to resolve.

💡Material shortage

Material shortage refers to the lack of necessary materials required for production, which can halt or delay the manufacturing process. The video emphasizes the importance of being prepared for such situations and highlights how the automation system can address them swiftly.

💡Machine malfunction

Machine malfunction occurs when a machine fails to operate correctly, leading to production downtime. The video's message focuses on minimizing the impact of these malfunctions through the automation system, which provides real-time alerts and solutions.

💡Real-time monitoring

Real-time monitoring is the continuous tracking of production processes to identify and respond to issues as they arise. This is a key feature of the automation system, which allows operators to monitor production status, detect problems, and take corrective actions immediately.

💡Downtime

Downtime refers to the period when production is stopped due to problems such as equipment failure or material shortage. Reducing downtime is a major goal of the automation system, as highlighted in the video, to improve productivity and efficiency.

💡Automation system

The automation system is a technological solution that automates the detection and resolution of problems in the production line. The video introduces this system as a key tool for reducing human effort and time in resolving issues, while enhancing overall productivity.

💡Graphical and audible indications

Graphical and audible indications are visual and sound signals used by the automation system to alert operators about issues in the production stations. These indicators help identify problems quickly, allowing for faster response and resolution, as demonstrated in the video's narrative.

💡Lean manufacturing

Lean manufacturing is a methodology aimed at improving efficiency by eliminating waste in production processes. The video mentions that the automation system supports lean manufacturing principles by offering solutions that reduce downtime and enhance operational efficiency.

💡Support areas

Support areas refer to teams or departments responsible for addressing issues in the production process, such as technical support or maintenance. The automation system alerts these areas when a problem occurs, enabling quicker corrective actions, as described in the video.

💡Return on investment (ROI)

Return on investment (ROI) is a financial metric used to measure the profitability of an investment. In the context of the video, the automation system is presented as a solution that contributes to ROI by reducing costs associated with production inefficiencies and equipment downtime.

Highlights

Operators and machines work efficiently under normal conditions.

Be prepared to react to situations such as material shortages, machine malfunctions, safety issues, or human errors.

Common methods of addressing these issues without a system like Antón include using radios, phones, or physically searching for help, which delays the response.

The Ander Automation system offers a solution that reduces the effort needed to solve problems while increasing productivity.

Real-time control is possible through graphical and audible indicators showing the status of production stations.

The system documents downtime details electronically, which can be visualized through user-friendly web interfaces in graph form.

Ander Automation can implement lean manufacturing solutions.

The system is built on a solid, high-tech architecture that supports contingency planning.

When a problem is detected, the system triggers audible and visual alerts to inform support teams of downtime events.

Support teams are alerted to take corrective actions or escalate the issue for resolution.

Ander Automation reduces the time and effort required by personnel to resolve problems.

It helps reduce costs associated with equipment efficiency.

The system contributes to a return on investment in the medium term.

Ander Automation enables real-time monitoring of production rates.

The system is adaptable and unique in its ability to show the type of problem occurring at each production station.