Hayat Kimya, a global benchmark in automated clad-rack warehouses

Summary

Hayat Kimya, a prominent chemical company in Turkey, has transformed its logistics with a cutting-edge automated warehouse in İzmit. The facility features a massive silo with a capacity of over 161,000 pallets, connected to production centers via four raised tunnels. This advanced system streamlines operations, reduces transportation costs, and enhances efficiency through automation. Key technologies, such as automated unloading systems and Easy WMS software, optimize inventory management and order fulfillment. With a focus on safety and tailored design, Hayat Kimya sets a new standard in warehouse automation, significantly improving its operational capabilities.

Takeaways

• 🏢 Hayat Kimya is a leading chemical company in Turkey, focusing on hygiene and cleaning products, with its headquarters in Istanbul.
• 📦 The company has invested in a large automated warehouse called the 'highed Silo', designed to enhance productivity and efficiency in logistics.
• 📏 The warehouse measures 46m high, 120m long, and 105m wide, boasting a storage capacity of over 161,000 pallets.
• 🚛 The facility features four raised tunnels connecting production centers to the warehouse, streamlining the movement of goods.
• ⚙️ The automated warehouse utilizes a monorail system with high displacement speed, facilitating efficient inflow and outflow of goods.
• 🛠️ The picking area is divided into conventional and automated sections, optimized for medium/low and high-rotation products respectively.
• 💻 Easy WMS management software is employed to manage inventory, optimize storage, and direct operators on the best routes for order preparation.
• 🔒 Advanced safety measures, including an oxygen reduction system for fire prevention and seismic reinforcements, ensure a secure environment.
• 📈 Automation has resulted in significant cost savings by eliminating the need for external warehouses and reducing transportation times.
• 🚚 The warehouse operates 24/7, handling over 150 trucks per day, showcasing the efficiency and scalability of the automated system.

Q & A

What is Hayat Kimya known for?

Hayat Kimya is a leading chemical company in the Turkish and Eurasian market, specializing in the production of hygiene and cleaning products.

Where is Hayat Kimya's headquarters located?

The headquarters of Hayat Kimya is located in Izmir, Turkey.

What is significant about the new warehouse constructed by Hayat Kimya?

The new warehouse features a high-capacity silo with advanced automation, designed to manage logistics and storage processes efficiently.

What are the dimensions of the new silo?

The silo is 46 meters high, 120 meters long, and 105 meters wide, with a storage capacity of 161,000 pallets.

How does the new warehouse improve logistics for Hayat Kimya?

By centralizing storage, the new warehouse eliminates the need for external warehouses, reducing transportation costs and enhancing product movement efficiency.

What systems are in place for transporting goods within the warehouse?

Goods are transported through four raised tunnels using a monorail system that operates at speeds of up to 100 meters per minute.

What safety measures are implemented in the warehouse?

Safety measures include an oxygen reduction system to prevent fires, as well as structural reinforcements for seismic risk.

How is the picking area organized within the warehouse?

The picking area consists of conventional pallet racks and dynamic channels, supported by a Warehouse Management System (WMS) for optimal order preparation.

How does the dispatch system function in the warehouse?

The dispatch system operates 24/7, handling over 150 trucks daily using dynamic channels for gravity storage that facilitate order grouping.

What impact has the automated warehouse had on Hayat Kimya's operations?

The automated warehouse has led to total optimization of storage space, detailed control of products, and maximum efficiency in all processes, setting a benchmark for automated warehouses in Europe.