What is Total Quality Management - TQM

Gemba Academy
16 Nov 202110:30

Summary

TLDRTotal Quality Management (TQM) is an organizational approach focused on long-term success through customer satisfaction, continuous improvement, and employee involvement. Rooted in 1920s statistical quality control, TQM has evolved into principles like customer focus, process-centric management, and fact-based decision-making. It promotes cross-functional collaboration, data-driven problem solving, and process improvement to enhance quality and build a customer-focused culture. TQM's ultimate goal is delivering consistent value to customers by improving every aspect of the business, from products to processes, while fostering a blame-free, quality-driven environment across the organization.

Takeaways

  • 📚 TQM stands for Total Quality Management, an approach used by organizations to achieve long-term success by focusing on quality goods and services.
  • 🌐 TQM's roots date back to the 1920s with Walter Shewhart's statistical methods, further developed by W. Edwards Deming in post-WWII Japan.
  • 🌿 TQM principles have influenced modern methodologies such as Lean, Operational Excellence, Agile, ISO, and Six Sigma.
  • 💡 The core of TQM is built on eight principles: customer focus, employee involvement, process-centered approach, systems integration, strategic planning, fact-based decision-making, effective communication, and continuous improvement.
  • 🔍 TQM emphasizes a customer-centric approach, where customer feedback is crucial for developing and enhancing products and services.
  • 🛠️ A key belief in TQM is that system and process failures, not people, lead to poor quality outcomes, hence the focus on process improvement.
  • 📊 TQM is data-driven, relying on statistical process control and fact-based decision-making for quality management and improvement.
  • 🔄 The Plan-Do-Check-Act (PDCA) cycle and seven quality control tools are integral to TQM's continuous improvement practices.
  • 👥 Total involvement is a cornerstone of TQM, requiring participation from all levels of the organization to drive quality improvement.
  • 🔧 TQM is not just a set of practices but also a strategic approach that integrates with the business strategy and involves change management and clear communication.

Q & A

  • What is Total Quality Management (TQM)?

    -Total Quality Management (TQM) is an approach used by organizations to achieve long-term success by developing people and processes that can deliver the highest level of quality goods and services to customers.

  • What is the historical background of TQM?

    -TQM has roots dating back to the 1920s when Walter Shewhart applied statistics to quality control in industrial processes. His student, W. Edwards Deming, further developed these ideas in post-World War II Japan in the late 1940s and 1950s.

  • What are the eight principles of TQM?

    -The eight principles of TQM are: customer focus, employee involvement, being process-centered, integrating systems across the extended enterprise, strategic approach, fact-based decision-making, effective communication, and continuous improvement.

  • How does TQM contribute to productivity improvement?

    -TQM contributes to productivity improvement by preventing errors and problems, faster problem-solving, improved supplier relationships, reducing total costs of quality, and recognizing and reducing risk.

  • What is the significance of customer focus in TQM?

    -Customer focus in TQM is significant because it believes that an organization's success is based on delivering quality products, services, or experiences to the customer. TQM aims to not only meet but also exceed customer quality requirements using feedback for continuous improvement.

  • How does TQM view the role of systems and processes in quality outcomes?

    -TQM believes that when there is a poor quality outcome, it is the systems and processes, not the people, that are at fault. Therefore, the focus is on building and improving processes that anyone can perform to provide value to the customer repeatedly and reliably.

  • What is the process-centric principle of TQM?

    -The process-centric principle of TQM involves defining how work is done, identifying what it takes to deliver good quality, and maintaining standards. It also encourages everyone to pay attention to how work is done and continuously look for ways to make it easier, better, and faster.

  • How does TQM use data and analytics?

    -TQM is a scientific approach to management that relies on data for tracking business performance, collecting customer feedback, and experimentation. Good decision-making in TQM is based on using facts and data to understand the situation rather than relying on feelings and opinions.

  • What is the role of management in TQM?

    -Management plays a direct role in TQM activities through cross-functional improvement efforts and by creating an environment that supports engagement at all levels. They are responsible for providing training, encouraging improvement ideas, and leading by example with fact-based decision-making.

  • How does TQM integrate with the overall business strategy?

    -TQM must be used to achieve the business strategy, with objectives tied to the overall strategy. A common practice for a strategic approach is hoshin planning or strategy deployment, which breaks down larger objectives into smaller ones at each organizational level, integrating and aligning efforts.

  • What does the term 'total' in TQM signify?

    -In TQM, the term 'total' signifies three meanings: total involvement, where continuous improvement and quality management are part of every person's job; a focus on quality improvement across all parts of the enterprise; and total commitment from leadership to quality, which includes setting goals, providing training, and improving their own management processes.

Outlines

00:00

📚 Introduction to Total Quality Management (TQM)

Total Quality Management (TQM) is a strategic approach used by organizations to achieve long-term success by focusing on delivering high-quality goods and services. Originating from the 1920s with Walter Shewhart's application of statistics to quality control, TQM was further developed by W. Edwards Deming in post-WWII Japan. The approach emphasizes eight core principles: customer focus, employee involvement, process-centered activities, system integration, strategic planning, fact-based decision-making, effective communication, and continuous improvement. TQM is not just about meeting customer quality requirements but also about using feedback for product and service development, aiming to provide a superior customer experience. The approach views poor quality outcomes as systemic issues rather than individual faults, advocating for process improvement to ensure consistent and reliable value delivery to customers.

05:01

🔍 Deep Dive into TQM Principles and Practices

TQM is supported by a set of proven practices and tools, including the Plan-Do-Check-Act (PDCA) cycle for problem-solving and the seven quality control tools for data analysis. It often involves cross-functional teams addressing both immediate and long-term challenges, with management playing a direct role in these activities. TQM is designed to instill a culture of continuous improvement, where everyone seeks safer, easier, and better ways to work. It must align with the business strategy, often using Hoshin planning for strategy deployment, breaking down larger objectives into smaller, manageable ones across different organizational levels. TQM views the business as a system of interrelated processes, extending to suppliers and customers for long-term relationships. It emphasizes total involvement, with everyone at all levels contributing to process improvement, and leadership commitment to quality, including setting goals, providing training, and fostering a blame-free culture.

10:01

🏁 Conclusion and Summary of TQM

The final paragraph wraps up the discussion on TQM, highlighting that any management approach embracing the principles of total involvement, continuous improvement, and quality management across all parts of an enterprise can be considered a TQM system. It underscores the importance of leadership commitment to not only setting goals but also practicing TQM to improve their own management processes. The paragraph concludes the review of TQM, indicating that while organizations may have different definitions and methods, the core ideas of TQM remain consistent.

Mindmap

Keywords

💡Total Quality Management (TQM)

Total Quality Management (TQM) is a comprehensive and structured approach used by organizations to achieve long-term success by ensuring that all processes, goods, and services adhere to the highest quality standards. In the video, TQM is described as developing people and processes capable of delivering the highest level of quality to customers. It is rooted in historical developments like Walter Shewhart's statistical methods and W. Edwards Deming's work in post-WWII Japan, which have since been adopted globally.

💡Customer Focus

Customer Focus is a core principle of TQM that emphasizes understanding and meeting customer needs as the driving force behind quality improvement. The video script highlights that TQM starts with focusing on the customer's experience and believes that an organization's success is based on delivering quality products, services, or experiences to the customer. It also mentions that TQM uses customer feedback to develop and improve offerings.

💡Process-Centered

Being process-centered in TQM means that organizations focus on defining, measuring, and improving the processes that create value for customers. The script explains that this principle involves looking at how processes are interconnected in a system or value chain, and it is not just about individual tasks but also about integrating and optimizing the whole system.

💡Continuous Improvement

Continuous Improvement is a fundamental aspect of TQM that involves ongoing efforts to enhance processes, products, and services. The video mentions that TQM encourages everyone to pay attention to how work is done and to continuously look for ways to make it easier, better, and faster. This is often achieved through the Plan-Do-Check-Act (PDCA) cycle and other quality improvement practices.

💡Fact-Based Decision Making

Fact-Based Decision Making is the practice of using data and evidence to guide strategic and operational decisions within an organization. The script explains that TQM is a scientific approach to management that relies on data for tracking business performance, collecting customer feedback, and ensuring that strategies are effective. Good decision-making in TQM is based on using facts and data to understand situations rather than relying on feelings and opinions.

💡Strategic Approach

A strategic approach in TQM refers to aligning quality management activities with the organization's overall strategy and goals. The video script mentions that TQM must be used to achieve the business strategy, and objectives must be tied to the overall strategy. This includes practices like hoshin planning, which breaks down larger objectives into smaller ones at each organizational level.

💡Employee Involvement

Employee Involvement is the principle that all members of an organization should be engaged in quality improvement efforts. The script states that TQM involves everyone at all departments in customer-focused, process-centered improvement activities, with the goal of providing customers with excellent goods, services, and experiences.

💡Communication

Effective Communication is essential for the successful implementation of TQM, as it ensures that everyone in the organization understands the goals, plans, and expectations. The video script emphasizes that leadership must communicate the key points of the TQM plan clearly and frequently, using the 5W and 1H method to deepen understanding and engagement with all stakeholders.

💡Lean

Lean is a management philosophy derived from TQM that focuses on minimizing waste and optimizing processes to maximize value for the customer. The script mentions that the roots of lean can be found in TQM, indicating that both approaches share a focus on efficiency and quality.

💡Six Sigma

Six Sigma is a set of techniques and tools for process improvement that aims to reduce defects and variability in processes. The video script connects Six Sigma to TQM by stating that the roots of Six Sigma can be found in TQM, suggesting that both methodologies are concerned with improving process quality and reducing errors.

Highlights

TQM is an approach for organizations to achieve long-term success by developing high-quality goods and services.

TQM's roots date back to the 1920s with Walter Shewhart's application of statistics to quality control.

W. Edwards Deming further developed TQM in post-WWII Japan, influencing many global organizations.

TQM principles include customer focus, employee involvement, and process-centered thinking.

TQM is based on strategic planning, fact-based decision-making, and effective communication.

Benefits of TQM include productivity improvement, error prevention, and faster problem solving.

TQM fosters a customer-centric design of new processes, products, and services.

TQM principles help build a strong organizational culture focused on quality.

TQM is organized around eight principles supported by proven practices and tools.

The starting point for TQM is focusing on the customer's experience to drive quality.

TQM believes that system and process improvements, not blame, are key to quality outcomes.

TQM encourages quantifying success and defining steps to achieve it for successful implementation.

The process-centric principle of TQM emphasizes interconnected processes and system optimization.

TQM uses data and analytics for fact-based decision making and strategy validation.

TQM employs the PDCA cycle and seven quality control tools for problem-solving and data analysis.

Management involvement is crucial in TQM, with a focus on cross-functional improvement efforts.

TQM must align with business strategy, using hoshin planning for strategic deployment.

TQM requires total involvement from all levels of the organization for process improvement.

Leadership in TQM must communicate the strategy and engage stakeholders for a successful implementation.

TQM's 'total' aspect signifies total involvement, comprehensive quality focus, and leadership commitment.

Transcripts

play00:02

hi and welcome

play00:04

tqm or total quality management is an

play00:07

approach organizations use to achieve

play00:10

long-term success

play00:11

tqm does this by developing people and

play00:14

processes capable of delivering the

play00:16

highest level of quality goods and

play00:18

services to customers

play00:20

tqm has routes that go back to the 1920s

play00:23

when walter shoehart applied statistics

play00:26

to quality control in industrial

play00:28

processes

play00:29

his student w edwards deming developed

play00:32

shoehart's ideas in post-world war ii

play00:34

japan in the late 1940s and 1950s

play00:39

many organizations worldwide have

play00:41

studied and adopted the quality and

play00:43

productivity methods of tqm since then

play00:46

we can find the roots of lean

play00:48

operational excellence agile iso and six

play00:53

sigma in tqm

play00:55

today organizations approach tqm in

play00:58

different ways but there is a common set

play01:00

of principles and practices

play01:02

the eight principles of tqm are

play01:05

customer focus

play01:06

employee involvement being process

play01:09

centered and integrating systems across

play01:12

the extended enterprise

play01:14

in addition tqm is based on a strategic

play01:16

approach

play01:17

fact-based decision-making effective

play01:20

communication and continuous improvement

play01:23

these principles act as north stars to

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help us stay on the right course

play01:28

the benefits of tqm include but are not

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limited to

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productivity improvement prevention of

play01:34

errors and problems

play01:35

faster problem solving improved supplier

play01:38

relationships reduce total costs of

play01:40

quality

play01:41

recognizing and reducing risk

play01:44

and customer-centric design of new

play01:46

processes products and services

play01:49

additionally practicing tqm principles

play01:52

helps to build and strengthen the

play01:54

organization's culture

play01:56

tqm is organized around a set of eight

play01:58

principles supported by proven practices

play02:01

and tools

play02:02

this enables people to use tqm to take a

play02:05

strategic approach to integrating the

play02:07

systems across an enterprise and

play02:09

developing a customer focused culture

play02:12

tqm does this through total involvement

play02:14

in process-centered continuous

play02:16

improvement while making fact-based

play02:18

decisions and communicating effectively

play02:22

the starting point for tqm is to focus

play02:24

on the customer's experience

play02:27

tqm believes that the success of an

play02:28

organization is based on delivering

play02:31

quality products services or experiences

play02:34

to the customer

play02:35

it's the customer who decides what level

play02:37

of quality they will accept

play02:40

tqm not only aims to achieve a

play02:41

customer's quality requirements but uses

play02:44

feedback to develop and improve the

play02:45

product and services

play02:48

gaining an understanding of the customer

play02:49

provides a long-term competitive

play02:51

advantage

play02:53

the tqm belief is that when there's a

play02:55

poor quality outcome it's the systems

play02:57

and the processes not the people that

play03:00

are at fault

play03:01

therefore in tqm the focus is on

play03:04

building and improving processes that

play03:06

anyone can perform to provide value to

play03:09

the customer repeatedly and reliably

play03:12

this requires quantifying success and

play03:14

defining the steps taken to get there

play03:16

both of which are essential for

play03:18

successful implementation of tqm

play03:22

the process-centric principle of tqm

play03:24

does not mean a narrow focus on

play03:26

individual process tasks

play03:28

it's true that the pdca cycle of

play03:30

experimentation mostly happens at the

play03:32

process level where daily work is done

play03:35

however

play03:36

the process centric principle also

play03:39

applies to looking at how processes are

play03:41

interconnected in a system or value

play03:44

chain

play03:45

this connects with the idea that the

play03:46

downstream process is the internal

play03:49

customer

play03:50

the tqm approach also considers how to

play03:52

integrate and optimize the whole system

play03:55

the process-centric approach begins with

play03:58

defining how the work is done

play04:00

identifying what it takes to deliver

play04:02

good quality and maintaining standards

play04:05

tqm encourages everyone to pay attention

play04:08

to how the work is done and continuously

play04:10

look for ways to make it easier better

play04:13

and faster

play04:14

as we build more reliable processes we

play04:17

measure the key characteristics at each

play04:19

to establish statistical process control

play04:21

or spc

play04:23

this requires the collection and

play04:24

analysis of data

play04:26

that brings us to our next principle

play04:28

which is to make decisions based on

play04:30

facts and data

play04:32

tqm is a scientific approach to

play04:34

management

play04:35

tracking business performance collecting

play04:37

customer feedback and experimentation

play04:40

all rely on data

play04:43

good decision making is based on using

play04:45

facts and data to understand the

play04:47

situation rather than relying on

play04:49

feelings and opinions

play04:51

tqm uses data and analytics to ensure

play04:54

that the strategy is working for the

play04:56

organization

play04:57

in tqm people build better processes and

play05:00

systems by using various quality

play05:03

improvement practices

play05:05

this includes the plan do check act or

play05:08

pdca cycle for problem solving and

play05:10

experimentation and the seven quality

play05:13

control tools to collect and analyze

play05:15

data

play05:16

people may do this in temporary

play05:18

cross-functional teams to address

play05:20

immediate issues or in standing teams to

play05:23

address long-term challenges

play05:25

management is directly involved in these

play05:27

activities as well as through steering

play05:29

committees

play05:30

the aim of applying process-centered

play05:33

data-driven continuous improvement is to

play05:36

improve quality and the customer

play05:38

experience

play05:39

however these principles also help to

play05:41

instill an organization with a culture

play05:43

in which everyone constantly seeks new

play05:45

ways to make work safer easier and

play05:48

better

play05:50

for tqm to be effective across the whole

play05:52

organization it must be used to achieve

play05:55

the business strategy

play05:57

while the initial deployment of tqm may

play05:59

be at a site level or at the

play06:01

departmental level the objectives must

play06:04

be tied to the overall strategy

play06:07

a common practice to enable a strategic

play06:09

approach is hoshin planning

play06:11

also called strategy deployment this

play06:13

approach breaks down larger objectives

play06:16

into smaller ones at each organizational

play06:19

level integrating and aligning efforts

play06:22

strategy deployment as part of tqm

play06:24

allows people to take ownership not only

play06:27

of their contribution to the overall

play06:28

strategic objectives or what to achieve

play06:31

but also to identify

play06:33

how they will achieve it

play06:36

the deployment of tqm must also be

play06:38

viewed as an integrated system at the

play06:40

strategic level and at the process level

play06:43

at the process level as people make

play06:45

changes across the organization they

play06:47

must make sure that these build up to

play06:49

larger processes that deliver value

play06:52

smoothly to the customer

play06:55

at the strategic level strategy

play06:57

deployment and other methods ensure that

play06:59

the efforts and objectives at each level

play07:02

are aligned with the company's overall

play07:03

strategy and goals

play07:06

together this tqm principle means that

play07:09

we must understand and manage the

play07:10

business as a system of interrelated

play07:14

processes

play07:15

this thinking begins with the

play07:17

organization but eventually extends to

play07:19

include suppliers and customers in

play07:21

mutually beneficial long-term

play07:23

relationships

play07:25

another fundamental principle of tqm is

play07:28

total involvement in building and

play07:29

continuously improving capable processes

play07:33

the people who do the work contribute

play07:35

their ideas and knowledge for how to

play07:36

make the quality better

play07:38

tqm involves everyone at all departments

play07:41

in customer focused process-centered

play07:44

improvement activity

play07:46

the goal is to provide customers with

play07:47

excellent goods services and experiences

play07:50

from every level of the organization

play07:54

management at all levels gets involved

play07:56

through their own cross-functional

play07:57

improvement efforts

play07:59

additionally management is responsible

play08:02

for creating an environment that

play08:04

supports engagement at all levels

play08:07

this includes providing training

play08:09

encouraging improvement ideas from teams

play08:11

and individuals and measuring and

play08:13

recognizing the progress of improvement

play08:16

teams

play08:17

it also involves leading by example by

play08:20

embracing fact-based decision-making and

play08:22

creating a process-censored blame-free

play08:25

culture

play08:27

as an organization-wide long-term effort

play08:29

to improve every process tqm requires a

play08:32

large amount of change management

play08:34

this is based on clear frequent and

play08:37

strong communication across the

play08:38

organization this is the eighth and

play08:40

final principle of tqm

play08:43

at a minimum leaders must communicate

play08:45

the key points of the plan in terms of

play08:47

the 5w and 1h such as why are we doing

play08:51

tqm

play08:52

what is the plan what will change

play08:56

when will tqm come to my team

play08:58

how will we measure success

play09:01

what is expected of me

play09:03

and where will we start

play09:06

leadership must create a communication

play09:08

strategy and engage in conversations to

play09:11

deepen understanding and engagement with

play09:13

all key stakeholders

play09:15

based on these eight principles and

play09:17

their supporting practices we can see

play09:19

that the word total in tqm has three

play09:22

meanings

play09:24

first it means total involvement

play09:27

continuous improvement and quality

play09:28

management are part of every person's

play09:30

job

play09:32

second in tqm the focus of quality

play09:34

improvement must go beyond the services

play09:37

and products

play09:39

quality improvement efforts apply to all

play09:40

parts of an enterprise

play09:42

this includes but is not limited to how

play09:45

we design

play09:46

develop

play09:47

market produce deliver

play09:50

and support our goods and services

play09:53

third in tqm the leadership is totally

play09:56

committed to quality

play09:57

this requires goal setting training

play10:00

funding and direction

play10:03

but more importantly leaders must

play10:04

practice tqm to improve the quality of

play10:06

their own management processes and

play10:08

systems

play10:10

although organizations may use different

play10:12

definitions of tqm principles and

play10:14

methods

play10:15

we can say that any management approach

play10:18

that embraces these ideas is a total

play10:21

quality management system

play10:23

that wraps up our review of tqm

play10:26

we'll see you soon

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Related Tags
Quality ManagementCustomer FocusContinuous ImprovementProcess OptimizationEmployee InvolvementStrategic PlanningData-Driven DecisionsOrganizational CultureLean PracticesSix Sigma