船舶エンジン部品を大量生産するプロセス。8トンハンマーで鍛造する日本の工場。

Summary

Riken Forging Co., Ltd., located in Maebashi City, Japan, manufactures parts for automobiles, construction machinery, and ships. This video highlights the production of ship engine parts, showcasing the detailed process. It includes mold making, where a 2-ton mold is created, and material cutting. Steel is heated in a furnace before undergoing forging with an 8-ton hammer. The process also includes removing periphery material, shot blasting, and product finishing. Each step demonstrates the precision and care taken to produce high-quality parts for ships.

Takeaways

• 😀 Riken Forging Co., Ltd. is based in Maebashi City, Gunma Prefecture, Japan.
• 😀 The company manufactures parts for automobiles, construction machinery, and ships.
• 😀 The video focuses on the process of making ship engine parts.
• 😀 The first step in the process involves mold making, which is a critical component of production.
• 😀 The mold used in production weighs about 2 tons, showcasing the scale of manufacturing.
• 😀 A mold processing tool is used to shape and prepare the mold for use.
• 😀 Steel materials are cut into the required shapes as part of the preparation process.
• 😀 The steel is heated to the appropriate temperature for forging, ensuring it becomes malleable.
• 😀 Forging work is done using an 8-ton hammer to shape the heated steel.
• 😀 After forging, the steel is transferred onto a conveyor and undergoes further processing, such as shot blasting.
• 😀 The final product is completed after all necessary forging and finishing processes are carried out.

Q & A

What is Riken Forging Co., Ltd. known for?

Riken Forging Co., Ltd. is a company that manufactures parts used in automobiles, construction machinery, and ships.

Where is Riken Forging Co., Ltd. located?

Riken Forging Co., Ltd. is located in Maebashi City, Gunma Prefecture, Japan.

What type of parts does Riken Forging Co., Ltd. produce?

Riken Forging Co., Ltd. produces parts for automobiles, construction machinery, and ships.

What is the first step in the ship engine parts manufacturing process?

The first step is mold making, where molds are created to shape the steel parts.

How heavy is the mold used in the process?

The mold weighs about 2 tons.

What is the role of the mold processing tool?

The mold processing tool is used to create the molds that shape the steel during the forging process.

What material is primarily used in the manufacturing process?

Steel is primarily used in the manufacturing process of ship engine parts.

How is the steel prepared before forging?

The steel is cut into the appropriate size, then heated in a furnace before it is forged.

What is the purpose of the 8-ton hammer in the forging process?

The 8-ton hammer is used to forge the steel material, shaping it into the desired part for the engine.

What happens after the forging process is completed?

After the forging process, the periphery of the part is removed, and the shot blast process is carried out to clean and finish the part.

What is the final step in the ship engine part manufacturing process?

The final step is the product finish, where the part is cleaned and finalized to meet quality standards.