Fanuc

masterpcb

22 Dec 200703:16

Summary

TLDRThis video showcases a state-of-the-art electronics factory where CNCs and robot controllers are manufactured with advanced automation systems under strict quality control. The production line includes fully automatic robotized assembly for Sero motors and spindle motors. The factory operates 24/7 with an integrated robotized system handling tasks from delivery to shipment. Additionally, the factory features a press and diecast facility for robot parts and a robot factory assembling intelligent mini robots with continuous testing. The video also highlights the Hayato factory in Kagoshima producing pulse coders for servo motors and a Tukuba factory for rubber drills, all relying on automated assembly lines.

Takeaways

🏭 The electronics factory utilizes a highly advanced automation system for quality control and production.
🤖 The production line features a fully automatic robotized assembly system.
🔍 Inspection to final testing is conducted using advanced automation.
🏗️ Sero motor and spindle motor factories assemble components automatically.
🛠️ Automated integrated robotized systems handle tasks from delivery to shipment.
🏗️ Turn-in Factory fabricates parts for Sero Motors using a 24/7 unmanned robotized machining system.
🗜️ Press and diecast factories use robots for pressing and die casting parts.
🏭 Milling factories manufacture parts for robots and robot machines, operating continuously.
🤖 The robot factory assembles intelligent mini robots with state-of-the-art AI.
🔍 Assembled robots undergo continuous running tests and rigorous inspections.
📍 The Hayato factory in Kagoshima prefecture produces pulse coders with a fully automated assembly line.
🔩 Tsukuba factory, located northeast of Tokyo, produces rubber drills and other rubber products.

Q & A

What types of products are manufactured at the electronics factory mentioned in the script?
-The electronics factory manufactures CNCs and robot controllers.
How is the quality control maintained in the electronics factory?
-The factory operates under stringent quality control, ensuring all processes from parts inspection to final testing are performed with a highly advanced automation system.
What is the significance of the Sero motor and spindo motor factory?
-The Sero motor and spindo motor factory is significant because it assembles these motors automatically, highlighting the use of advanced automation in the production process.
What automated systems are used in the factory for Sero Motors?
-The factory uses an automated integrated robotized system for tasks such as paths delivery, assembly, testing, packing, and shipment.
How does the turn in Factory fabricate parts for Sero Motors?
-The turn in Factory fabricates parts for Sero Motors using a robotized machining system capable of unmanned operation 24 hours a day.
What is the role of robots in the press and diecast Factory?
-Robots in the press and diecast Factory are used to automatically carry out pressing, OB Ser, and die casting of parts.
What is the advantage of using robots in the milling factories?
-The adoption of robot sales in milling factories enables more than 700 hours of continuous operation per month, including weekends.
What is unique about the assembly process in the robot Factory?
-The robot Factory is unique because it uses state-of-the-art AI robots to assemble intelligent mini robots in an assembly robot cell.
What happens to the assembled robots in the robot Factory?
-The assembled robots undergo a continuous running test and rigorous inspection to ensure quality.
Where is the hayato factory located and what does it produce?
-The hayato factory is located in Kagoshima prefecture and produces pulse coders used to detect the position and speed of servo motors.
What products are manufactured at the tukuba Factory?
-The tukuba Factory, located northeast of Tokyo, is used to produce rubber drills and rubber.

Outlines

00:00

🏭 Electronics Factory Automation

The script describes an electronics factory where CNCs and robot controllers are manufactured. The factory utilizes a highly advanced automation system for all processes, including parts inspection, final testing, and quality control. The production line is characterized by a fully automatic robotized assembly system. The factory also produces Sero motors and spindle motors, with all tasks from delivery to testing and shipment being automated. Additionally, the factory operates a robotized machining system for parts fabrication, capable of continuous 24-hour operation.

🔩 Press and Diecast Factory Operations

The script continues with a description of a press and diecast factory where robots are employed for automatic pressing, OB Ser, and die casting of parts. These parts are used for robots and robot machines. The factory also showcases the use of robots for continuous operation, surpassing 700 hours per month, including weekends.

🤖 Assembly of AI Robots

The script then focuses on a robot factory where state-of-the-art AI robots assemble intelligent mini robots in an assembly robot cell. The assembled robots undergo continuous running tests and rigorous inspections to ensure quality.

🏗️ Hayato Factory Automation

The script describes the Hayato factory in Kagoshima Prefecture, which relies on a fully automated robotized assembly line to produce pulse coders. These pulse coders are used for detecting the position and speed of servo motors.

🔩 Tukuba Factory for Rubber Drills

Lastly, the script mentions the Tukuba factory located northeast of Tokyo, which is used for producing rubber drills and other rubber products. The factory's location and the nature of its production are highlighted.

Mindmap

Keywords

💡CNCs

CNCs, or Computer Numerical Control machines, are computer-controlled machine tools used in the manufacturing process. They are highly precise and can be programmed to perform a variety of tasks, such as cutting, shaping, and drilling materials. In the context of the video, CNCs are integral to the electronics factory's operations, likely used for the fabrication of parts for robots and other electronic components.

💡Robot Controllers

Robot Controllers are the brains of a robot, responsible for managing its movements and actions. They interpret commands and execute tasks with precision. In the video, the mention of robot controllers suggests that the factory not only manufactures robots but also develops the technology necessary to control their functions, highlighting the advanced nature of the facility.

💡Automation System

An Automation System refers to a set of technologies that enable the automatic operation of processes and procedures with minimal human intervention. The video emphasizes the use of an 'advanced automation system' for quality control, suggesting a high level of technological integration in the production process, from parts inspection to final testing.

💡Robotized Assembly System

A Robotized Assembly System is a type of automated system that uses robots to assemble products. The video mentions a 'totally automatic robotized assembly system', indicating that the factory has embraced automation to the extent that robots perform the assembly tasks, which can lead to increased efficiency and precision in manufacturing.

💡Sero Motor

A Sero Motor is a type of motor used in precision applications, such as robotics. The video specifically mentions a factory where 'Sero Motors and spindle motors are assembled automatically', showcasing the factory's specialization in high-precision motor assembly, which is crucial for the performance of advanced robotic systems.

💡Automated Integrated System

An Automated Integrated System is a comprehensive approach to automation that combines various automated processes and systems into a cohesive whole. The script mentions that tasks from 'paths delivery to assembly testing packing and shipment' are carried out using such a system, emphasizing the end-to-end automation strategy employed by the factory.

💡Robotized Machining System

A Robotized Machining System is a manufacturing setup where robots perform machining operations, such as cutting, drilling, or milling. The video describes a system capable of 'unmanned operation 24 hours a day', indicating a high degree of automation that allows for continuous production with minimal downtime.

💡Press and Diecast Factory

A Press and Diecast Factory is where parts are shaped by pressing or casting processes. The video mentions the use of robots for 'pressing, OB Ser, mot course, and die-casting', highlighting the role of automation in heavy-duty manufacturing processes that require precision and strength.

💡Milling Factories

Milling Factories are where metal parts are shaped by a cutting process known as milling. The script refers to 'Milling factories' where parts for robots and robot machines are manufactured, indicating a specialized facility focused on precision machining, which is essential for the production of complex robotic components.

💡Assembly Robot Cell

An Assembly Robot Cell is a designated area where robots are used to assemble products. The video talks about 'state-of-the-art AI robots' assembling 'intelligent mini robots' in an 'assembly robot cell', suggesting a cutting-edge approach to production that leverages AI and robotics to create smaller, smarter robots.

💡Hayato Factory

The Hayato Factory, as mentioned in the video, is a specific factory location in Kagoshima Prefecture that produces 'pulse coders'. Pulse coders are devices used to detect the position and speed of servo motors, which are critical components in robotics for precise movement control. This keyword illustrates the factory's role in producing essential components for the broader robotics industry.

Highlights

Electronics Factory specializes in CNCs and robot controllers.

Advanced automation system for quality control in all processes.

Totally automatic robotized assembly system on the production line.

Sero Motor and Spindle Motor Factory with automatic assembly.

Automated integrated robotized system for tasks from delivery to shipment.

Robotized machining system for Sero Motors capable of 24/7 operation.

Press and diecast Factory with automatic pressing and die casting.

Milling factories manufacture parts for robots and robot machines.

Robot sales adoption for over 700 hours of continuous operation per month.

State-of-the-art AI robots assembling intelligent mini robots.

Assembled robots undergo continuous running tests and inspections.

Injection molding machine factory for robot shots with final inspections.

Hayato Factory in Kagoshima with a fully automated robotized assembly line.

Pulse coders production for detecting position and speed of servo motors.

Tsukuba Factory located northeast of Tokyo for producing rubber drills.

Rubber production at Tsukuba Factory.