Indonesia Raja Nikel Dunia, Beginilah Proses Singkat Pengolahan Nikel

Daftar Top
30 Aug 202208:36

Summary

TLDRThe video script highlights the significance of nickel, a vital metal used extensively in various products, with Indonesia being a leading producer. It discusses the environmental and economic benefits of nickel, its role in stainless steel and lithium-ion batteries, and its potential as a future commodity. The script also covers the government's ban on nickel ore export to encourage domestic processing and industrialization, as well as the different methods of nickel processing, including hydrometallurgy and pyrometallurgy, emphasizing the push towards electric vehicles and energy storage systems.

Takeaways

  • 🌟 Nickel is an essential metal used in almost all products, highlighting its widespread industrial application.
  • 🏭 Indonesia has the world's largest nickel reserves and has seen a surge in the construction of smelting factories in recent years.
  • 🔹 Nickel is a hard, silver-white metal known for its ductility, malleability, and resistance to corrosion.
  • 🔄 The metal is highly recyclable without degradation in quality, emphasizing its sustainability.
  • đŸ”© Over 70% of nickel produced is used in the creation of stainless steel and various alloys, from cutlery to aerospace components.
  • 🔋 Nickel plays a crucial role in the production of lithium-ion batteries, which are widely used in electronics and electric vehicles.
  • 🚗 The use of nickel in electric vehicle batteries provides high energy storage capacity, contributing to smaller and lighter batteries for long-distance travel.
  • 📈 Nickel is increasingly a hot topic worldwide, with expectations of becoming a future commodity and a driver of energy use transformation.
  • 📊 By 2030, it is estimated that 20% of global nickel consumption will be for electric vehicle batteries and energy storage systems.
  • 📚 Nickel is categorized into Class 1 and Class 2, with Class 1 having a purity above 99.8% used for electric vehicle battery components and Class 2 for stainless steel production.
  • 🌍 Indonesia's nickel reserves are predominantly located in Central Sulawesi, South Sulawesi, Southeast Sulawesi, and North Maluku, making it the world's largest nickel producer.
  • đŸš« Since January 1, 2020, the Indonesian government has banned the export of nickel ore to develop domestic processing and industrialization of raw materials.
  • đŸ—ïž Indonesia's nickel processing facilities include smelters and hydrometallurgy-based processing centers, which are part of the government's initiative to increase the value of domestic mineral raw materials.
  • 🚱 The nickel processing involves several steps, from crushing and screening to concentration and flotation, aiming to produce high-purity nickel products.
  • 🔬 Hydrometallurgy and pyrometallurgy are the two main methods for nickel processing, with hydrometallurgy being environmentally friendly due to no air emissions.
  • 🌐 The final products of nickel processing, such as nickel matte and ferronickel, are exported, while advanced countries further refine them into pure nickel due to their sophisticated technology.

Q & A

  • What are the benefits of nickel mentioned in the script?

    -Nickel is a hard, silver-white metal with ductility, malleability, and corrosion resistance. It is also recyclable without degradation in quality.

  • Why is Indonesia significant in the context of nickel production?

    -Indonesia has the world's largest nickel reserves and has been building many smelting plants in recent years, making it a key player in the global nickel market.

  • What percentage of stainless steel production is nickel used for?

    -More than two-thirds, or around 70%, of nickel produced is used for making stainless steel.

  • What is the importance of nickel in the production of lithium-ion batteries?

    -Nickel is a crucial component in the production of rechargeable lithium-ion batteries, which are widely used in various electronic devices, including smartphones, laptops, and electric vehicles.

  • Why are nickel-based batteries preferred in electric vehicles?

    -Nickel-based batteries offer high energy storage capacity, which allows for smaller and lighter batteries, making them ideal for long-distance travel in electric vehicles.

  • What is the projected use of nickel for electric vehicle batteries by 2030?

    -It is estimated that 20% of global nickel consumption will be used for electric vehicle batteries and energy storage systems by 2030.

  • What are the two types of nickel mentioned in the script?

    -The two types of nickel are Class 1 nickel with a purity of over 99.8%, used for electric vehicle battery components, and Class 2 nickel, also with a purity of over 99.8%, used for stainless steel production.

  • What are the two types of nickel ore mentioned in the script?

    -The two types of nickel ore are nickel sulfide and nickel laterite. Nickel sulfide is often found deep underground, while nickel laterite is found near the Earth's surface or near the equator.

  • Why did the Indonesian government ban nickel ore exports starting January 1, 2020?

    -The ban on nickel ore exports is aimed at developing the domestic processing and industrialization of raw materials, ensuring that raw materials are processed in Indonesia before being exported.

  • What is the significance of the Morowali Industrial Park in Indonesia's nickel industry?

    -The Morowali Industrial Park is part of the government's program to increase the added value of domestic mineral raw materials. It houses three processing and purification plants with a capacity of 2 million tons per year.

  • What are the two main methods for nickel processing mentioned in the script?

    -The two main methods for nickel processing are hydrometallurgy, which involves chemical reactions in an aqueous solution, and pyrometallurgy, which uses a calcination process in an electric furnace.

Outlines

00:00

🌟 Nickel Benefits and Global Significance

The first paragraph discusses the importance of nickel, highlighting its widespread use in various products and its role as a crucial material for stainless steel and aerospace alloys. Indonesia is identified as the world's largest holder of nickel reserves, leading to the construction of numerous smelting plants in the country. The paragraph also touches on the recycling capabilities of nickel and its significant use in lithium-ion batteries, which are essential energy sources for modern electronics and electric vehicles. The script mentions the government's ban on nickel ore export since January 1, 2020, aiming to develop domestic processing and industrialization, and the establishment of facilities like the HPAI Lini smelter and the Morowali Industrial Park to increase the value of raw materials and support the electric vehicle battery industry.

05:00

🔍 The Nickel Processing Techniques and Environmental Impact

The second paragraph delves into the technical aspects of nickel processing, starting from the transportation of nickel-containing soil or water to the processing plant. It describes the crushing, screening, and concentration processes, followed by the flotation method to separate nickel from other minerals. The paragraph outlines two primary refining methods: hydrometallurgy, which involves chemical reactions in an aqueous solution and has the advantage of producing no air emissions, and pyrometallurgy, which involves calcination in an electric furnace at high temperatures, producing nickel concentrate or matte. The latter method is more common in countries like Canada, Indonesia, and Brazil. The paragraph also explains the granulation process, which transforms the concentrate into black sand-like nickel particles, and the electrowinning process, which uses electrochemistry to purify nickel to 99.9% purity. The purified nickel is then cut into specified sizes for global distribution as a raw material for various products.

Mindmap

Keywords

💡Nickel

Nickel is a hard, silvery-white metal known for its corrosion resistance and is a key component in many products. In the video, it's highlighted as essential for making stainless steel and batteries, illustrating its importance in both everyday items and advanced technologies.

💡Indonesia

Indonesia is mentioned as the country with the world's largest nickel reserves, emphasizing its significance in the global nickel market. The script discusses Indonesia's role in the production and export of nickel, particularly with the implementation of export bans to encourage domestic processing.

💡Smelter

A smelter is a facility used for processing nickel ore into a more usable form. The script refers to the construction of numerous smelters in Indonesia, indicating the country's investment in nickel processing infrastructure.

💡Stainless Steel

Stainless steel is an alloy that contains nickel, known for its resistance to corrosion. The video points out that more than two-thirds of nickel produced is used for stainless steel, underlining its widespread use in various applications.

💡Lithium-ion Batteries

Lithium-ion batteries are a type of rechargeable battery that relies on nickel as a key component. The script explains their use in electronic devices and electric vehicles, highlighting the growing demand for nickel in the energy sector.

💡Energy Storage

Energy storage refers to the capture of energy produced at one time for use at a later time. The video discusses the role of nickel in energy storage systems, particularly in the context of electric vehicles and future energy demands.

💡Nickel Class 1 and Class 2

The script differentiates between two classes of nickel: Class 1 with a purity above 99.8%, used in electric vehicle battery components, and Class 2, also with high purity, used primarily for stainless steel production. This distinction is important for understanding the specific applications of nickel.

💡Nickel Sulfide and Laterite

Nickel sulfide and laterite are two types of nickel ore. The video explains that sulfide ore is often found deep underground, while laterite is found near the Earth's surface, particularly in equatorial regions like Indonesia, which is significant for understanding the mining process and geographical distribution of nickel resources.

💡Hydrometallurgy

Hydrometallurgy is a chemical processing method used to extract nickel from its ore using aqueous solutions. The video mentions this method as environmentally friendly due to the absence of air emissions, contrasting it with pyrometallurgical processes.

💡Pyrometallurgy

Pyrometallurgy is a high-temperature processing technique for extracting nickel, involving the use of an electric furnace. The script describes this method as producing emissions and waste, which is an important consideration in the context of environmental impact.

💡Electrowinning

Electrowinning is an electrochemical process used to purify nickel to a high degree, mentioned in the script as producing nickel with a purity of 99.9%. This process is crucial for obtaining high-quality nickel for various applications.

Highlights

Nickel is essential for various human needs, with nearly all products containing it.

Indonesia has the world's largest nickel reserves and has seen a surge in smelting factories in recent years.

Nickel is a hard, white, ductile, and corrosion-resistant metal.

Over two-thirds of produced nickel is used for making stainless steel.

Nickel is a key material in the production of lithium-ion batteries, a widely used energy source.

Nickel provides high energy storage capacity, making electric vehicles more efficient and comfortable for long-distance travel.

Nickel is a hot topic globally and is predicted to be a future commodity, driving energy usage changes by 2030.

20% of global nickel consumption is estimated to be used for electric vehicle batteries and energy storage systems by 2030.

Nickel is categorized into Class 1 with over 99.8% purity, used in electric vehicle battery components, and Class 2, used for stainless steel production.

Indonesia's nickel reserves are 72 million tons, accounting for 52% of the world's total reserves.

Indonesia is the world's largest nickel producer, surpassing the Philippines and Russia.

Since January 1, 2020, Indonesia has banned nickel ore exports to develop domestic processing and industrialization.

Indonesia's nickel processing facilities include a smelter on Obi Island and hydrometallurgy-based processing centers.

Morowali Industrial Park is equipped with modern facilities and three processing plants with a 2 million ton annual capacity.

Indonesian nickel processing currently results in nickel matte and ferronickel, exported due to limited domestic refining technology.

Nickel processing involves transporting ore with nickel, crushing, and separating it from other minerals through various methods.

Hydrometallurgy is a chemical process in water that has the advantage of not producing air emissions.

Pyrometallurgy, used in countries like Canada, Indonesia, and Brazil, involves calcination in an electric furnace at 1400 degrees Celsius.

Electrowinning is an electrochemical process to produce pure nickel with a purity of 99.9% or higher.

Processed nickel is cut to size and sold globally, used as a raw material for various products.

Transcripts

play00:00

hai hai

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semua Michael memiliki banyak manfaat

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yang dibutuhkan manusia dimana hampir

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semua produk yang ada berasal dari nikel

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salah satu negara yang memiliki cadangan

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nikel terbesar di dunia adalah Indonesia

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Oleh karena itu dalam beberapa tahun

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terakhir ini banyak pabrik-pabrik

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smelter nikel yang dibangun di beberapa

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wilayah di Indonesia

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dan berikut adalah proses singkat

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pengolahan nikel

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nikel adalah logam keras berwarna putih

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keperakan dan detail ini memiliki sifat

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ulet serta tahan terhadap korosi nickel

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juga merupakan material yang dapat

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didaur ulang tanpa mengalami degradasi

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kualitas

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lebih dari dua-pertiga atau sekitar 70%

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like yang diproduksi digunakan untuk

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membuat stainless steel atau baja tahan

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karat mulai dari sendok garpu hingga

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pesawat luar angkasa terbuat dari

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campuran nikel

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manfaat nikel yang tidak kalah penting

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adalah sebagai bahan utama pembuatan

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baterai salah satu sumber energi yang

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sering digunakan manusia saat ini adalah

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baterai lithium-ion dimana unsur penting

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dalam pembuatan baterai isi ulang ini

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adalah nikel

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baterai lithium ini banyak digunakan

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dalam berbagai alat elektronik seperti

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smartphone laptop hingga mobil listrik

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ada beberapa alasan mengapa nikel banyak

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dipakai dalam baterai mobil listrik

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yakni dikarenakan logam tersebut

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memberikan kapasitas penyimpanan energi

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yang tinggi

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dengan semua keunggulannya tersebut

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baterai yang digunakan dalam mobil

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listrik akan berukuran kecil lebih

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ringan sehingga sangat nyaman digunakan

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dalam perjalanan jarak jauh Ketika

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menggunakan mobil listrik

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Hai Karena itulah dalam beberapa tahun

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terakhir nikel menjadi salah satu topik

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perbincangan hangat di seluruh dunia dan

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semakin tahun nikel digadang-gadang akan

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menjadi komoditas masa depan serta nikel

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ini menjadi pendorong perubahan dalam

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pemanfaatan energi

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pada tahun 2030 mendatang sebanyak 20

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persen dari total konsumsi nikah Global

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diperkirakan akan digunakan untuk

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baterai mobil listrik maupun baterai

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sistem penyimpanan energi untuk di pasar

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nikel terbagi menjadi dua jenis yaitu

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nikel kelas 1 dan kelas 2

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MI kelas 1 memiliki kadar di atas 99,8

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persen digunakan untuk banyak produk

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seperti komponen baterai mobil listrik

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sementara di kelas 2 dengan kadar dibawa

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99,8 persen banyak digunakan untuk

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pembuatan stainless steel

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sedangkan biji nikel sendiri memiliki

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dua jenis yaitu nikel sulfida dan nikel

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laterit pada umumnya nikel sulfida ini

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banyak berada dengan bumi Sabtu ropis

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sedangkan Madrid berada di khatulistiwa

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atau Equator seperti di Indonesia Brazil

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Australia dan Filipina

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Saat ini Indonesia diketahui memiliki

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cadangan nikel sebesar 72000000 ton atau

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52 persen dari total cadangan decal di

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dunia yang mencapai

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139 kompad.com

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90% sumber nikel di Indonesia ini

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tersebar di Sulawesi Tengah Sulawesi

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Selatan Sulawesi Tenggara dan Maluku

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Utara serta Indonesia ini merupakan

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produsen nikel yang terbesar di dunia

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mengalahkan Filipina dan Rusia

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Hai oleh karena itulah mulai 1 Jan tahun

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2020 pemerintah melarang ekspor bijih

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nikel dengan adanya larangan ekspor

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nikel tersebut pemerintah ingin

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mengembangkan hilirisasi dan

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industrialisasi dari bahan mentah

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begini kalau dari hasil tambang yang

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masih berupa bahan Raw material atau

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bahan mentah harus diolah di Indonesia

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setelah diolah barulah bisa diekspor ke

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luar negeri

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beberapa fasilitas pengolahan nikel di

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Indonesia antara lain yaitu smelter

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nikel di Pulau Obi

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sentra pengolahan bijih nikel hp ala

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berbasis teknologi hydrometallurgy ini

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akan mendorong percepatan hilirisasi

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mineral menuju industrialisasi berbasis

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baterai dan pengembangan kendaraan

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listrik

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smelter HPAI Lini menjadi pabrik bahan

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baku baterai ke dalam listrik utama yang

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beroperasi di Indonesia

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fasilitas berikutnya ada Kawasan

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Industri Morowali pada Kawasan Industri

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Morowali ini memiliki luas sekitar 2000

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ekor kau industri ini menjadi tongkat

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pemerintah dalam mewujudkan program

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hilirisasi yang bertujuan untuk

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meningkatkan nilai tambah bahan baku

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mineral di dalam negeri

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Hai di kawasan industri Morowali ini

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juga dilengkapi dengan struktur yang

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lengkap dan modern terdapat tiga pabrik

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pengolahan dan pemurnian yang

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berkapasitas 2 juta ton pertahunnya

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pabrik pengolahan nikel di Indonesia

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prosesnya hanya menjadi nikel matte dan

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feronikel lalu kemudian diekspor keluar

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negeri Hal ini dikarenakan teknologi

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yang digunakan di Indonesia masih

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terbatas sedangkan di luar negeri nikel

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diolah sampai menjadi produk akhir yang

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menjadi nikel murni karena teknologi

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yang mereka miliki sudah sangat canggih

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secara umum untuk memproses nikel

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lapisan tanah atau air yang mengandung

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nikel diangkut menggunakan damtrek

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menuju ke pabrik pengolahan or tersebut

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dimasukkan ke dalam mesin craser untuk

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proses penghancuran sehingga orang

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menjadi berukuran kecil lalu diskrining

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untuk memperoleh ukuran orang yang sudah

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ditentukan

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untuk selanjutnya or dimasukkan ke dalam

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mesin konsentrator di dalam mesin ini or

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dihancurkan lagi or berukuran halus lalu

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dicampur dengan air sehingga menjadi

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konsentrat

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kemudian konsentrat masuk dalam proses

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flotation yakni proses pemisahan decal

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dengan mineral lainnya melalui

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pengapungan pada suatu wadah khusus

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setelah itu konsentrat dikeringkan

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dengan mesin rotary dryer pada suhu yang

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telah ditentukan pengeringan atau

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dragging ini merupakan proses untuk

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mengurangi kandungan kelembaban pada

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konsentrat hingga mencapai 20 sampai 15

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persen remaja

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Hai setelah pengeringan konsentrat masuk

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ke dalam proses fairing atau pemurnian

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pada proses ini dapat dilakukan dua

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metode yaitu metode yang berbasis air

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atau disebut juga dengan hydrometallurgy

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kemudian metode yang berbasis api atau

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disebut juga dengan pirometalurgi

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untuk hydrometallurgy adalah metode yang

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mana dalam prosesnya melibatkan

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reaksi-reaksi kimia dalam larutan berair

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teknologi hydromet ini memiliki

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kelebihan dibanding metode pirometalurgi

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Yani dalam prosesnya tidak menghasilkan

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emisi udara karena hanya menggunakan

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bahan-bahan kimia tertentu saja

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sedangkan untuk metode pirometalurgi

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Kebanyakan digunakan di negara-negara

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seperti Kanada Indonesia dan Brasil

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metode pirometalurgi ini menggunakan

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proses kalsinasi yaitu konsentrat nikel

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dimasukkan kedalam electric furnace pada

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jam teratur di atas 1400 berat Celcius

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di dalam proses kalsinasi tersebut

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terdapat flek atau limbah yang mana

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nantinya akan dibuang pada camping area

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sedangkan Sisanya adalah konsentrat yang

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mengandung nikel atau disebut juga

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dengan me cair

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nantinya medeni akan masuk ke dalam

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proses granulasi dimana meet akan

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disemprot dengan air sehingga menjadi

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butiran-butiran biji nikel yang

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berbentuk seperti pasir hitam

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butiran yang memiliki kandungan Dek

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lebih dari 60% disebut dengan D kemed

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sedangkan jika mengandung nikel yang

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lebih sedikit proporsinya disebut dengan

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feronikel

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proses selanjutnya adalah electrowinning

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yakni proses penangkapan logam-logam

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menggunakan proses elektrokimia yang

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bertujuan untuk menghasilkan detail

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dengan kemurniaan

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99,9% ataupun nikel

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di dalam proses electrowinning ini plat

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almunium akan berperan sebagai katoda

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dan plat lainnya berperan sebagai anoda

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yang kemudian dimasukkan ke dalam wadah

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khusus yang terdapat butiran-butiran

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biji nikel yang sudah diberi campuran

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kimia khusus

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setelah itu plat-plat tersebut akan

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diangkat dan dikenal ini akan berbentuk

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menjadi netral murni lalu nikel tersebut

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dipotong-potong sesuai dengan ukuran

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yang telah ditentukan

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nikel nikel yang sudah dipotong tersebut

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kemudian nantinya akan dijual ke

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konsumen di seluruh dunia dan

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selanjutnya akan digunakan sebagai bahan

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baku untuk berbagai macam produk

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[Musik]

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hai hai

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Nickel MiningIndonesian EconomyStainless SteelElectric VehiclesBattery TechnologySmelting ProcessHydrometallurgyPirometallurgyGlobal CommoditiesSustainable Energy
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