Amazing Graphic T-Shirt Mass Production Process. One-stop Clothing Manufacturing Factory

Summary

This video showcases the complete T-shirt production process at a factory in Seoul, Korea, from fabric cutting and pattern design to sewing and digital printing. It highlights each step, including fabric layering, precise cutting, color ink printing, high-heat drying, and final garment finishing. The facility's efficient methods ensure high-quality custom T-shirts with vibrant graphics, durable seams, and a polished finish. Whether for bulk production or custom designs, the factory offers comprehensive solutions to meet diverse T-shirt manufacturing needs.

Takeaways

• 😀 T-shirt mass production is carried out in Seoul, Korea, with all processes handled in-house.
• 😀 The process begins with cutting fabric, including layering multiple sheets for efficiency.
• 😀 The fabric used is 20 count cotton in black color, which is cut into patterns for the t-shirt components.
• 😀 A textile power saw is used to cut through several layers of fabric at once for faster production.
• 😀 After cutting, the fabric is sorted by size for the next stages of production.
• 😀 Digital printing is used, starting with an automatic pretreatment machine to apply a liquid to the print area.
• 😀 A squeegee is used to evenly spread the pretreatment liquid to ensure high-quality printing.
• 😀 After printing, the t-shirt undergoes high-heat drying and ironing to set the print.
• 😀 The sewing process involves sorting the front and back pieces of the t-shirt, followed by stitching key areas like the shoulders and neckline.
• 😀 Final touches include side seam stitching, short sleeve attachment, and hem sewing, followed by steam ironing for a polished look.
• 😀 The final product is a fully completed t-shirt, ready for sale with all processes done in-house.

Q & A

What are the main stages involved in the T-shirt mass production process?

The main stages are fabric preparation (cutting and sorting), pattern creation, digital printing, sewing, and finishing touches.

How is the fabric prepared for the production process?

The fabric, typically 20-count cotton in black, is cut into multiple layers at once using a textile power saw. These layers are then sorted by size.

What is the role of the digital printing process in T-shirt production?

The digital printing process involves applying a pretreatment liquid to the fabric, printing the design with color inks (starting with a white background), and then drying and ironing the printed design to ensure its durability.

How is the T-shirt pattern created?

A pattern for the T-shirt is drawn, including separate pieces for the torso and sleeves. These patterns guide the fabric cutting and sewing processes.

What happens after the fabric is cut into the required shapes?

After the fabric is cut into layers and sorted by size, it moves to the digital printing line, where pretreatment and printing are performed.

What are the key actions involved in the sewing process?

The key actions in the sewing process include joining the front and back pieces at the shoulders, sewing the neckline, double stitching the neck area, sewing the sides, adding a laundry label, and connecting the short sleeves.

Why is double stitching used at the neckline?

Double stitching at the neckline is used for added durability, ensuring that the T-shirt can withstand wear and tear at this high-stress area.

What is the purpose of the heat press and steam ironing in the finishing process?

The heat press and steam ironing ensure that the printed design adheres well to the fabric and that the T-shirt has a smooth, wrinkle-free finish before it is packaged.

How does the pretreatment process work in digital printing?

The pretreatment process involves spraying a liquid onto the print area of the fabric. This ensures that the fabric is ready to absorb the color inks, allowing for high-quality, long-lasting prints.

What are the final steps after the T-shirt has been sewn?

After the T-shirt is sewn, the final steps include thread removal, adding a laundry label, ironing, and performing any finishing touches to ensure the product is ready for packaging.