Mengenal Stasiun-Stasiun Pabrik Kelapa Sawit dan Fungsinya | Minyak CPO.

Summary

This video provides an informative overview of the various stations in a palm oil processing plant. It covers the entire process, starting from weighing fresh fruit bunches (FFB) at the weighbridge to handling waste and water treatment. Key stations discussed include receiving, sterilizing, threshing, pressing, clarification, and nut/kernel processing. The video also explains the boiler and engine room stations, which generate steam and electricity for the plant, and highlights the role of stockpiling, sewage, and water treatment. Finally, the lab's role in analyzing CPO quality is emphasized. Overall, the video aims to enhance understanding of palm oil processing.

Takeaways

• 📊 The weighbridge station is used to weigh fresh fruit bunches (FFB) and processed palm oil products like crude palm oil (CPO) and palm kernel (PK).
• 🍊 The receiving station assesses the quality of FFB before temporary storage at the loading ramp.
• 🔥 The sterilizer station boils the FFB for 1-2 hours to deactivate enzymes and loosen fruit from empty bunches, with a capacity of 90 tonnes.
• 🌾 The thresher station separates boiled fruits into empty bunches and loose fruits through mechanical threshing.
• 🔧 The empty bunch press station squeezes oil from empty bunches for reprocessing to minimize losses.
• 🛠️ The digester and press station crushes loose fruit to separate the flesh from seeds, then a screw press extracts oil from the crushed fruit.
• 💧 The clarification station separates sludge, oil, and water to produce CPO that meets quality standards.
• 🌰 The nut and kernel station processes separated nuts into kernel and shell, with shells used as fuel or sold, while kernels are stored for sale.
• 🚂 The boiler station generates steam used to power turbines and facilitate palm oil processing.
• ⚙️ The engine room station converts steam energy into electrical energy for factory operations.

Q & A

What is the function of the weighbridge station in the palm oil processing plant?

The weighbridge station weighs raw materials such as Fresh Fruit Bunches (FFB) received from plantations and palm oil production, including crude palm oil (CPO) and palm kernel (PK), to track incoming and outgoing goods.

What happens at the receiving station in a palm oil processing plant?

At the receiving station, the FFB is graded and assessed for quality before being temporarily stored at the loading ramp for further processing.

What is the role of the sterilizer station in the palm oil processing plant?

The sterilizer station boils the fruit for one to two hours to deactivate the lipase enzyme, reduce water content in the FFB, and make it easier to separate the fruit from the empty bunches.

What is the function of the thresher station in palm oil processing?

The thresher station separates boiled FFB into empty bunches and loose fruits, using mechanical means like threshing to aid the separation process.

Why is the empty bunch press station important in the palm oil processing plant?

The empty bunch press station minimizes oil losses by pressing oil from empty bunches, which is then reprocessed to extract additional oil.

What is the purpose of the press and digester station?

At the press and digester station, loose fruits are crushed to separate the fruit flesh from the nuts. The screw press machine then extracts oil from the crushed fruit.

What happens at the clarification station in a palm oil processing plant?

The clarification station separates sludge oil from water to produce crude palm oil (CPO) that meets quality standards.

How does the nut and kernel station function in the palm oil processing plant?

The nut and kernel station processes the separated nuts to produce kernels and shells. The kernels are stored in a bunker, while the shells can be used as fuel or sold.

What is the role of the boiler station in palm oil processing?

The boiler station converts water into steam, which is used to power turbines and assist in various processes, such as boiling the FFB.

What is the function of the sewage station in the palm oil processing plant?

The sewage station processes waste from oil palm fruit processing to ensure it meets environmental safety standards, protecting the ecosystem around the plant.