Beginilah Proses Pembuatan Snack Kentang Lay's Di Pabrik Modern!

Summary

This video takes viewers on a fascinating journey through a state-of-the-art potato fries processing plant. It showcases the meticulous process of preparing high-quality fries, from selecting premium potatoes to washing, peeling, cutting, frying, and seasoning. The factory, part of PepsiCo, produces an impressive 100 million bags of fries annually, with a diverse range of flavors. The video also highlights the cutting-edge technology used at every step to ensure product quality, ending with the careful packaging and distribution of fries across Europe, satisfying snack lovers everywhere.

Takeaways

• 😀 The French fries, originally introduced in the 19th century by America, are now a global snack enjoyed worldwide.
• 😀 PepsiCo, which acquired Lays in 1961, operates one of the largest and most advanced French fries processing plants in Europe.
• 😀 The plant processes up to 750 tons of potatoes every day across four production lines.
• 😀 PepsiCo is one of the largest agricultural buyers, purchasing around 240,000 tons of potatoes annually.
• 😀 Potatoes undergo a thorough cleaning process before being moved to the peeling stage, where their skin is carefully removed without losing valuable nutrients.
• 😀 The selected potatoes are checked for defects, and only those meeting quality standards proceed to the next stages of processing.
• 😀 The potatoes are cut into various shapes using specialized drums and blades, ensuring uniform thickness for optimal frying.
• 😀 The plant produces multiple varieties of French fries, with more than 40 different seasoning options available.
• 😀 After frying, the fries are seasoned with natural spice mixes, including chili and pepper, to enhance flavor.
• 😀 The French fries are packaged into precise quantities using automated systems, ensuring the correct weight per bag.
• 😀 The final product is carefully packed into cartons and shipped to customers across Europe, with over 100 trucks transporting the fries each day.

Q & A

What is the origin of French fries and when were they first introduced?

French fries, a popular snack, were initially introduced by America in the 19th century and were first marketed in 1932.

How did the company Lays, originally a competitor, evolve into an important partner for PepsiCo?

Lays initially started as a competitor but became a key partner after merging with PepsiCo in 1961.

What is the production capacity of the PepsiCo French fry plant mentioned in the video?

The PepsiCo plant is capable of producing up to 50 tons of French fries per hour in Europe, with over 750 tons processed daily.

How much potatoes does PepsiCo purchase annually for French fry production?

PepsiCo purchases approximately 240,000 tons of potatoes annually for its French fry production.

What kind of potatoes are used for making French fries?

The potatoes used are of the highest quality varieties, sourced from company partners with expertise in seed potato management and advanced equipment to support growth.

What is the process for cleaning the potatoes before they are peeled?

The potatoes undergo an initial cleaning process where water is used to remove dirt, and the used water is recycled for further use.

How is the potato skin removed in the production process?

The potato skin is removed using a drum peeler equipped with an abrasive surface, which gently scrubs the thin skin off while preserving the nutrients just beneath it.

What happens to potatoes that do not meet the quality standards?

Potatoes that show defects like black spots or visible damage are rejected during the quality control process.

What is the role of the cutting station in the French fry production?

At the cutting station, a drum with specialized blades cuts the potatoes into either regular or crinkled shapes, ensuring uniformity for the frying process.

How are the fries seasoned before they are packaged?

The fries are seasoned with a mixture of natural spices, such as chili and pepper, using a specialized drum rotation system that evenly distributes the seasoning.

How much raw potato is needed to produce one kilogram of French fries?

It takes approximately 3 kilograms of raw potatoes to produce 1 kilogram of French fries.

How are the final French fries packaged and distributed?

The fries are carefully packaged into bags, which are sealed automatically. They are then placed into cartons, and an automatic robot moves them onto pallets. The finished product is transported to customers across Europe.