Kepoin Pabrik Mainan Hot Wheels | SI UNYIL (23/03/20)

Summary

This video explores the process of creating die-cast toy cars, emphasizing how they are made from zinc alloy, molded, painted, and assembled. The video highlights the steps of production, from smelting the metal to the intricate details of painting and adding stickers. It also showcases quality control tests such as distance tests, drop tests, pressure tests, and wheel strength tests, ensuring the toys are safe and durable for children. The video aims to illustrate the creativity, craftsmanship, and care involved in manufacturing these toys, making them both fun and reliable.

Takeaways

• 😀 Diecast toy cars are made from zinc alloy, a blend of zinc and other metals, which is easy to mold and durable.
• 😀 The production process begins with melting zinc alloy at 1000°C and molding it into the body of the toy car.
• 😀 Any defective parts or leftover materials are recycled and remelted for reuse, ensuring minimal waste.
• 😀 After casting, the car bodies are painted with vibrant colors and detailed designs, which include unique motifs and stickers.
• 😀 Each type of toy car has a specific design for its body, which is why printing machines are dedicated to one model at a time.
• 😀 The underbody or chassis of the car is made from plastic through an injection molding process that takes just 13 seconds.
• 😀 Wheels are made from plastic, with their size and design customized according to the type of car, such as larger wheels for off-road models.
• 😀 Assembly workers specialize in putting together one specific model of car, attaching wheels, connecting the body to the chassis, and packaging.
• 😀 The toy cars undergo multiple quality control tests: distance, drop, pressure, and wheel strength tests to ensure durability.
• 😀 Quality tests ensure that the cars are safe and durable enough for children to play with, while also enhancing their motor skills and creativity.

Q & A

What is the primary material used in the production of Diecast toy cars?

The primary material used in the production of Diecast toy cars is zinc alloy, a mixture of zinc and other metals that makes it easy to mold and durable.

Why is zinc alloy chosen as the material for Diecast toy cars?

Zinc alloy is chosen because it can be easily cast into molds and is strong, making it ideal for creating the small, detailed bodies of toy cars.

At what temperature is zinc alloy melted during production?

Zinc alloy is melted at a temperature of 1000 degrees Celsius before being poured into molds.

What happens to failed products and excess material during production?

Failed products and excess material are recycled by being put back into the machine to be re-cast and reused in the production process.

How are the bodies of the toy cars painted?

The bodies of the toy cars are painted by being placed on hooks, which automatically carry them through a painting machine. In a matter of minutes, the cars are fully painted.

Why is there a separate machine for each type of car motif?

Each machine is used exclusively for one car motif to ensure that the designs are applied accurately and consistently without mixing different patterns.

What material is used to create the chassis or bottom part of the toy cars?

The chassis, or bottom part, of the toy cars is made from plastic, which is molded using an injection molding process that takes only 13 seconds.

What types of wheels are used for Diecast toy cars?

The wheels are primarily made from plastic, with variations in size and design to match the type of car. For off-road or Big Foot vehicles, larger wheels are used.

What is the process for assembling the Diecast toy cars?

The assembly process involves workers who are responsible for a single type of car, assembling parts like attaching wheels to the chassis and connecting it with the body, followed by packaging the car in plastic packaging.

How are the quality of Diecast toy cars tested before they are released?

The quality of the cars is tested through several methods, including distance tests, drop tests, pressure tests, and wheel strength tests to ensure the toys are durable and safe for children to use.

Why is it important to test Diecast toy cars before they are sold?

It is important to test the cars to ensure they meet safety and durability standards, making sure that the toys are not only fun for children but also safe to play with.