Precise CNC machining using advanced spatial models
Summary
TLDRThe LAMBDA GT five-axis machining center is a versatile CNC machine designed for a wide range of materials, including wood, plastics, and composites. It excels in tasks like 3D milling, mold production, and processing GRP laminates for aircraft, cars, and boats. The machine features a double mobile portal for rigidity and a compact design, eliminating the need for protective guards. Equipped with Siemens' SINUMERIK ONE control system, it offers precise machining and advanced simulations for program preparation. The digital twin technology allows for virtual machine operation, reducing implementation time and costs, and enabling remote adjustments. Fanum's innovative approach caters to specific customer needs, opening opportunities in automotive and aviation sectors.
Takeaways
- 🛠️ The LAMBDA GT five-axis machining center is versatile and can work with a wide range of materials including wood, plastics, composites, resins, and metals.
- 🔩 It is used for various tasks such as 3D milling of foundry models, production of thermoforming molds, and processing of GRP laminates in industries like aviation, automotive, and marine.
- ✂️ The machine is capable of handling both heavy-duty tasks and the processing of light materials like polyurethane foam or styrofoam.
- 🏭 LAMBDA GT is designed for applications where ease of loading and unloading is crucial, featuring an open design and a double mobile portal for rigidity and compactness.
- 🛡️ The machine tool's design eliminates the need for additional protective guards, which is beneficial for its functionality and operation.
- 💡 It incorporates the latest Siemens digital control system, SINUMERIK ONE, for comprehensive machine control and operational safety.
- 📊 Advanced simulations are possible during the machining program preparation, allowing for virtual verification of the machining process and machine performance.
- 🔧 The digital twin technology enables remote simulation and adjustments to the machining program, enhancing precision and efficiency.
- 🌐 Fanum offers customer-oriented solutions with the LAMBDA GT, including the use of digital twin for prototyping and implementation, which significantly reduces implementation time and costs.
- 🚀 The use of digital twin and Siemens' SINUMERIK ONE control system has expanded opportunities for Fanum in sectors like automotive and aviation, emphasizing the importance of quality components and professional support.
Q & A
What types of materials can the LAMBDA GT five-axis machining center work with?
-The LAMBDA GT can work with a wide range of materials including wood, wood-based materials, plastics, polymer composites, resins, GRP laminates, and aluminum.
What are some typical applications of the LAMBDA GT machining center?
-The LAMBDA GT is used for 3D milling of foundry models, production of thermoforming molds, plastics processing, and work with GRP laminates in the manufacturing of aircraft, cars, and boats.
How does the LAMBDA GT handle both heavy tasks and processing of soft and light materials?
-The LAMBDA GT is designed to work well in heavy tasks and also in processing molds and 3D models made of soft and light materials like polyurethane foam or styrofoam due to its versatile design and capabilities.
What are the advantages of the open design and ease of loading and unloading the work table on the LAMBDA GT?
-The open design and ease of loading and unloading the work table on the LAMBDA GT are advantageous as they allow for better accessibility and flexibility during operations, which is particularly important for complex and large-scale projects.
What is the significance of the double mobile portal on the LAMBDA GT?
-The double mobile portal on the LAMBDA GT provides unrivaled rigidity and a compact design, which contributes to the machine's stability and precision without the need for additional protective guards.
Which Siemens numerical control system is used in the LAMBDA GT?
-The LAMBDA GT uses the latest fully digital Siemens numerical control system, SINUMERIK ONE, along with the SIMATIC S7-1500 PLC controller and SINAMICS S120 converter drives for comprehensive machine control.
How does the digital twin technology enhance the machining process on the LAMBDA GT?
-The digital twin technology allows for advanced simulations during the preparation of the machining program, enabling customers to verify the machining process and machine's performance in a virtual environment before actual production.
What is the benefit of using the CAD/CAM software in preparing the machining program for the LAMBDA GT?
-Using CAD/CAM software for preparing the machining program allows for precise and efficient planning, which can then be verified and adjusted through the digital twin simulation, ensuring optimal machining outcomes.
How does the Create My Virtual Machine digital twin platform reduce implementation costs?
-The Create My Virtual Machine digital twin platform shortens machine implementation time by allowing for early detection of errors at every level, reducing the need for expensive prototypes and lowering implementation costs.
In what industries has the use of digital twin and SINUMERIK ONE control system opened new opportunities for Fanum?
-The use of digital twin and SINUMERIK ONE control system has opened new opportunities for Fanum in sectors such as automotive and aviation industries, where precision and advanced technology are crucial.
What level of replication does the digital twin provide in the virtual environment for the LAMBDA GT?
-The digital twin provides an almost 100% replication of the machine in the virtual environment, allowing for detailed and accurate simulations of the LAMBDA GT's operation.
Outlines
🛠️ LAMBDA GT Machining Center Capabilities
The LAMBDA GT five-axis machining center is capable of handling a wide variety of materials including wood, plastics, polymer composites, resins, GRP laminates, and aluminum. It is utilized for diverse applications such as 3D milling of foundry models, production of thermoforming molds, and plastics processing. The machine is adept at both heavy-duty tasks and the processing of light materials like polyurethane foam or styrofoam. The LAMBDA GT is designed with an open structure for ease of loading and unloading, featuring a double mobile portal that ensures rigidity and a compact form. It operates without the need for additional protective guards. The machine is equipped with the latest Siemens numerical control system, SINUMERIK ONE, which includes the SIMATIC S7-1500 PLC controller and SINAMICS S120 converter drives for comprehensive control and safety. The LAMBDA GT also offers advanced simulation capabilities during the preparation of machining programs, allowing for virtual verification and remote adjustments through its digital twin.
Mindmap
Keywords
💡LAMBDA GT
💡Five-axis machining
💡GRP laminates
💡Siemens numerical control system
💡Digital twin
💡CAD/CAM software
💡SINAMICS S120 converter drives
💡Thermoforming molds
💡Polyurethane foam
💡Styrofoam
💡Create My Virtual Machine
Highlights
LAMBDA GT five-axis machining center is versatile, capable of working with a wide range of materials including wood, plastics, composites, and metals.
It is used for 3D milling of foundry models, production of thermoforming molds, and plastics processing.
The machine is also suitable for working with GRP laminates, which are used in the manufacturing of aircraft, cars, and boats.
LAMBDA GT is adept at handling both heavy tasks and the processing of soft and light materials like polyurethane foam or styrofoam.
The machining center is designed for individual needs, with an open design facilitating easy loading and unloading.
Equipped with a double mobile portal, the machine boasts unrivaled rigidity and a compact design.
The machine tool does not require additional protective guards due to its functional design features.
LAMBDA GT is suitable for very accurate complex models made of hard materials.
The latest Siemens numerical control system, SINUMERIK ONE, is used for comprehensive machine control.
SIMATIC S7-1500 PLC controller and SINAMICS S120 converter drives ensure operational safety.
Advanced simulations are possible during the preparation of the machining program, enhancing precision.
Customers can verify the machining process and machine's performance through a digital twin simulation.
The digital twin allows for accurate, remote simulation and adjustments to the machining program.
Fanum offers innovative, task-oriented, and often tailor-made machines to its customers.
The digital twin of the CNC machine provides a full virtual representation of the machine's operation.
The Create My Virtual Machine platform shortens implementation time and detects errors early, reducing costs.
The digital twin eliminates the need for expensive prototypes, offering nearly 100% replication in the virtual environment.
The use of the digital twin and SINUMERIK ONE control system has enabled new projects in automotive and aviation industries.
Siemens components, spare parts availability, and technical support services are of the highest world-class level.
Transcripts
Wood and wood-based materials,
plastics, polymer composites,
resins, GRP laminates, aluminum.
The list of materials that our LAMBDA GT five-axis machining center can work
with is really long, as is the range of its applications.
Typical tasks for which it is used include 3D milling of foundry models,
production of thermoforming molds and plastics processing and work with GRP laminates
used in the manufacturing of aircraft, cars and boats.
As a result, LAMBDA GT works well both in heavy tasks
as well as in the processing of all kinds of molds and 3D models
made of soft and light materials,
for example, polyurethane foam or styrofoam.
We specialize in the manufacturing of CNC machine tools
tailored to individual needs.
Our flagship product, the LAMBDA GT machining center, also
belongs to this category.
The device is used wherever the open design of the machine
and the ease of loading and unloading the work table play a major role.
It is equipped with a double mobile portal, providing this structure
with an unrivaled rigidity and compact design.
Thanks to this, the machine tool does not require additional protective guards.
These functional features of the design are of specific importance, in particular
in the case of very accurate complex models made of hard materials.
We have used the latest,
fully digital Siemens numerical control system in the device.
SINUMERIK ONE, the SIMATIC S7-1500 PLC controller
and the SINAMICS S120 converter drives are responsible
for comprehensive machine control, execution of the machining programs
and for the operational safety of the machine tool.
An important feature of our solution
is not only the precise machining process provided by LAMBDA GT,
but also the possibility of using advanced simulations
already at the stage of preparing the machining program.
The machining program is prepared using the CAD/CAM software.
Subsequently, the customer has an opportunity to verify
the machining process and machine's performance thanks to a simulation
in the virtual environment of the machine tool
digital twin.
In case it is necessary to make any adjustments to the machining program,
the digital twin allows for an accurate, remote simulation
of the correct performance and changes in the program.
Taking into account the characteristics of its products and solutions, Fanum
is offering its customers innovative, task-oriented, often tailor made machines.
That is why, at the stage of prototyping and implementation of the LAMBDA GT
five axis machine that you can see behind me, we took advantage
of the capabilities offered by the digital twin of the CNC machine.
It provides a full virtual representation of the operation of the real SINUMERIK ONE
numerical control system, the operation of the PLC controller,
drive systems, operator panel, as well as the peripheral devices
supporting the operation of the machine tool.
The Create My Virtual Machine digital twin platform dramatically shortens
the machine implementation time and allows for detecting errors at an early stage,
at every level, thus reducing the implementation cost.
Importantly, there is no need to build an expensive prototype as the degree
of replication of the machine in the virtual environment is almost 100%.
The use of the digital twin and the SINUMERIK ONE control system
has opened the door for us to a number of new projects in sectors
such as the automotive and aviation industries.
Similar as in the case of our devices, the quality of Siemens components,
ease of access to spare parts and professional technical suport services
are at the highest world class level.
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