HOW TO SET UP WELDING MACHINE //Welding Operation Safety//Bro Sul Garage

Summary

This video script offers essential safety guidelines for welders, highlighting the potential hazards such as electric shock, exposure to fumes and gases, physical injuries, and fire risks. It emphasizes the importance of following safety procedures, wearing proper personal protective equipment (PPE), and maintaining a clean and organized workspace. The script also stresses the need for continuous learning and understanding of manufacturer's instructions for safe operations, ensuring a safe and productive welding environment.

Takeaways

• 🔥 Safety First: Welding can be dangerous if safety guidelines are not followed, with hazards including toxic fumes, electric shock, fires, and more.
• 👷‍♂️ Personal Protective Equipment (PPE): Welders must wear the right PPE to protect against eye damage, burns, and other physical injuries.
• 🌫️ Exposure to Fumes and Gases: Welding fumes can contain harmful metals and gases, leading to serious health issues like respiratory illnesses and cancer.
• ⚡️ Electric Shock Prevention: Electrocution can occur when a welder touches two metal objects with voltage between them; proper inspection and dry gloves are crucial.
• 🔧 Equipment Inspection: Regular checks for damaged wires or leaking hoses are necessary to prevent accidents.
• 🧐 Environment Awareness: Knowing the location of tools, equipment, and emergency exits is vital for both efficiency and safety.
• 🏗️ Workplace Organization: A clutter-free workspace reduces the risk of fires and explosions caused by welding sparks.
• 📚 Continuous Learning: Welders should stay updated with new equipment, techniques, and safety procedures in the evolving industry.
• 🛠️ Equipment Maintenance: Even if equipment was functioning well before, a full inspection is necessary before each use to ensure safety.
• 🌪️ Ventilation: Adequate ventilation or respirators are needed to control exposure to harmful fumes and gases.
• 🚫 Avoid Stress Injuries: Safe lifting techniques and regular breaks help prevent repetitive stress injuries common in welding.

Q & A

What is the main topic of the video script?

The main topic of the video script is about how to set up a small machine with care and addressing the dangers associated with welding, along with safety guidelines and precautions.

Is being a welder inherently dangerous?

Being a welder can be dangerous if safety guidelines are not followed. However, by adhering to specific safety measures, the risks can be mitigated.

What are some common hazards welders face in the workplace?

Welders face hazards such as electric shock, exposure to toxic fumes and gases, physical injuries, fires, and explosions.

What can happen if a welder experiences electric shock?

Electric shock can lead to serious injuries and, in some cases, electrocution can occur when a welder comes into contact with two metal objects with voltage between them.

What harmful substances can be found in welding fumes or smoke?

Welding fumes or smoke can contain harmful metals such as aluminum, beryllium, arsenic, manganese, and gases like nitrogen, carbon dioxide, argon, carbon monoxide, and hydrogen chloride.

What types of physical injuries can a welder experience without proper personal protective equipment (PPE)?

Without proper PPE, welders can experience eye damage, cuts, burns, or even crushed fingers, which can be severe enough to put them out of work.

What is the temperature of the arc in welding and why is it significant?

The arc in welding can reach temperatures up to 10,000 degrees Fahrenheit, which is significant because it can ignite fires and explosions if safety procedures are not followed.

What are some tips for safe practice in welding according to the script?

Tips for safe practice in welding include protecting oneself from fumes and gases, taking precautions against electric shock, checking equipment for damage, avoiding clutter, knowing the environment, wearing the right PPE, avoiding stress injuries, and continuous learning.

Why is it important for welders to review manufacturer's instructions before operating equipment?

It is important for welders to review manufacturer's instructions to ensure they understand the safe operation of the equipment and to prevent accidents that can occur due to incorrect usage.

What is the significance of keeping the workplace clear and organized in welding?

A cluttered workplace can cause welding fires and explosions, as spark prints can fly up to 35 feet. Keeping the workplace clear and organized helps prevent such incidents and ensures safety.

What is the role of continuous education in the welding industry?

Continuous education is crucial in the welding industry as it helps welders stay updated with new equipment, techniques, and best practices for both skill enhancement and safety.

What is shielded metal arc welding (SMAW) and what is its significance?

Shielded metal arc welding (SMAW), also known as stick welding, is a process done with an arc between covered metal electrodes and the work. The significance lies in its use of electrodes that have the same composition as the base metal to be welded, making it a common welding method.

What are the steps to follow after using a welding machine according to the script?

After using a welding machine, one should turn off the machine and the circuit breaker, keep the welding cable properly, and perform housekeeping.

Outlines

00:00

🔥 Welding Safety and Hazards

This paragraph addresses the potential dangers of welding if proper safety guidelines are not followed. It outlines the various hazards welders may face, such as exposure to toxic fumes and gases, electric shock, physical injuries, fire, and explosions. The speaker emphasizes the importance of following specific safety guidelines to protect oneself and others in the workplace. Common hazards include electric shock from touching two metal objects with voltage between them, exposure to harmful metals in welding fumes, and the risk of fires and explosions due to sparks and splatter. The paragraph also provides tips for safe welding practices, such as wearing proper personal protective equipment (PPE), ensuring equipment is in good condition, and maintaining a clean and organized workspace.

05:02

🛠️ Safe Welding Practices and Equipment Maintenance

The second paragraph delves into safe welding practices and the importance of equipment maintenance. It stresses the need for welders to inspect their equipment for damage before use, ensuring it is functioning properly and is fully grounded. The speaker advises against assuming that equipment is still in good condition without a full inspection. A cluttered workspace is identified as a common cause of welding fires and explosions, highlighting the need to keep the workplace clear of flammable materials. The paragraph also discusses the importance of knowing one's environment, including the location of safety equipment like fire alarms and extinguishers. Additionally, it covers the types of PPE that welders should wear to protect themselves from various hazards, the need to practice safe lifting techniques to avoid repetitive stress injuries, and the importance of continuous learning to stay updated with industry changes and new safety practices.

10:16

🔧 Post-Welding Procedures and Continuous Education

The final paragraph focuses on the procedures to follow after using a welding machine, including turning off the machine and the circuit breaker, as well as performing housekeeping duties. It also touches on the importance of continuous education in the welding industry, as technology and techniques evolve. The speaker encourages welders to stay informed about new equipment and best practices to ensure their skill and safety are up to date. The paragraph ends with a reminder to always follow safety rules and regulations in welding and an invitation for viewers to subscribe, like, and comment for further engagement.

Keywords

💡Welder

A welder is a professional who uses various welding techniques to join metals. In the video, the term is used to describe the person performing the welding process and the potential dangers they face if safety guidelines are not followed. Welders are exposed to hazards such as electric shock, toxic fumes, and physical injuries, highlighting the importance of safety measures in their work.

💡Safety Guidelines

Safety guidelines are a set of rules and procedures established to protect workers from potential hazards in their work environment. The script emphasizes the importance of adhering to these guidelines when welding to avoid accidents and health issues. Examples from the script include the need for proper personal protective equipment (PPE) and following manufacturer's instructions for equipment use.

💡Toxic Fumes and Gases

Toxic fumes and gases are harmful substances that can be inhaled during the welding process, posing a risk to a welder's health. The video mentions that exposure to these substances can lead to serious health problems such as respiratory illnesses and cancer. The script advises on the importance of ventilation and the use of respirators to mitigate this risk.

💡Electric Shock

Electric shock refers to the injury caused by the flow of electricity through the human body. In the context of the video, it is one of the hazards welders face, particularly when there is contact with live electrical components or improper use of equipment. The script warns about the dangers of electric shock and the importance of inspecting equipment for damage and ensuring gloves are dry and in good condition.

💡Physical Injuries

Physical injuries encompass a range of accidents that can occur during welding, such as eye damage, cuts, burns, or crushed fingers. The video script highlights the need for proper protective apparel to prevent these injuries, emphasizing the serious nature of such accidents and their potential to incapacitate a welder.

💡Fire and Explosion Hazards

Fire and explosion hazards are risks associated with the extreme temperatures and sparks produced during welding. The script explains that these hazards can lead to serious incidents if safety procedures are not followed, such as keeping the work area clear of flammable materials and ensuring that the welding arc does not come into contact with them.

💡Personal Protective Equipment (PPE)

PPE refers to specialized clothing and equipment worn by workers to protect themselves from injury and health hazards. The video script discusses the types of PPE that welders should wear, including respirators, protective clothing, and safety glasses or helmets, to safeguard against the various dangers they face.

💡Shielded Metal Arc Welding (SMAW)

Shielded Metal Arc Welding, also known as stick welding, is a manual metal welding process where the arc is created between a covered metal electrode and the workpiece. The script mentions this type of welding, noting that the filler metal comes from the melting electrodes, which are made of the same composition as the base metal being welded.

💡Inverter Type Welding Machines

Inverter type welding machines are a type of welding equipment that use high-power semiconductors, such as IGBTs (Insulated Gate Bipolar Transistors), to provide a stable power supply for welding. The script briefly touches on this technology, indicating that it is capable of handling high loads and is part of the evolving welding industry.

💡Housekeeping

Housekeeping in the context of welding refers to the practice of maintaining a clean and organized workspace to prevent accidents and ensure safety. The video script advises on the importance of housekeeping, such as turning off welding machines and circuit breakers and properly storing welding cables after use, to reduce the risk of fire and other hazards.

💡Continuous Education

Continuous education is the ongoing process of learning and updating one's knowledge and skills. The script emphasizes the importance of welders staying informed about new equipment, techniques, and safety procedures through continuous education to ensure they work safely and effectively.

Highlights

Welding can be dangerous if safety guidelines are not followed.

Welders face hazards such as exposure to toxic fumes, gases, electric shock, fires, and radiation.

Safety measures are crucial to protect the welder and those around them.

Electric shock can occur when a welder touches two metal objects with voltage between them.

Welding fumes contain harmful metals and gases that can lead to serious health problems.

Physical injuries like eye damage, cuts, burns, or crushed fingers are risks without proper PPE.

Fire and explosion hazards can arise from extreme temperatures and contact with flammable materials.

Tips for safe welding practices include educating oneself on safety guidelines and wearing the right PPE.

Welders should review manufacturer's instructions before operating equipment.

Adequate ventilation and respirators are necessary to control exposure to fumes and gases.

Inspection of electrode holders and electrical orders is essential to avoid electrocution.

Maintaining equipment and avoiding clutter can prevent welding fires and explosions.

Knowing the environment, including the location of safety equipment, is vital for welder safety.

Proper PPE selection is crucial for welder protection.

Avoiding stress injuries involves practicing safe lifting techniques and taking breaks.

Continuous education on best practices and safety is important in the evolving welding industry.

Shielded metal arc welding (SMAW) involves an arc between covered metal electrodes and the work.

Electric welding machines use high-power semiconductors like IGBT for high-load power supply.

After using a welding machine, turn it off, maintain the cable, and perform housekeeping.

Always follow safety rules and regulations in welding.

Transcripts

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hello red's family

what's up

i hope you're doing fine

today we're going to talk about

how to set up a small machine with care

but wait

there are some query that we need to

answer first being a welder dangerous

well

being a wilder can be a dangerous war

when safety guidelines are not followed

if safety measures are ignored and

indeed

wielders

can face a variety of hazards

including exposure in toxic fumes and

gases electric shark fires and solutions

and more so wielder must follow a

specific pixel of guidelines to protect

himself and those around it in building

shop safety what hazards to be avoided

okay as i mentioned while ago wilders

face a variety of potential hazards in

the workplace some of the most common

include electric shock exposure to films

and gases physical injuries

fire and exclusions electric shock

inciting the charge of electricity to

the human body can lead to serious

injuries and in some cases

then the electric cushions can occur

when a wielder touches two metal objects

that have voltage between them which

insert them into electrical circuit the

higher the voltage

the higher the current which leads to

higher rest for the welder exposure to

fumes and gases willing fumes or smoke

contain a variety of potentially

harmful metals

including aluminum

brillium arsenic manganese and lid gases

that contain nitrogen carbon dioxide

argon carbon oxide and hydrogen chloride

are also often produced during welding

so

when a wielder is overexposed to these

fumes and gases

this can lead to serious health problems

such as inferred speeds

and movement respiratory illness and

even cancer physical injuries without

wearing the proper ppa

wielders can experience a variety of

physical hazards

including

eye damage

cuts

burns or even cross fingers

until these injuries should be taken

seriously as they can put a wielder out

of work in some cases fire and

explosions a wielding arm produces

extreme temperatures and can ignite

fires and exclusion hazards if safety

procedures are not followed

while the arc itself

can reach temperature up to 10 000

degrees fahrenheit

the most common cause of fire

is when spark wins and splatter

come in contact with

flammable materials around the world

area in building shop safety what

hazards to be avoided okay i will give

you some tips for safe practice in

welding take note study and study more

protect yourself from fumes and glasses

take preparations against

electrifications check your equipment

avoid clutter know your environment wear

the right ppe avoid stress injuries and

keep learning study and study more

because most successful holders know

safety procedures they take time to

educate themselves on safety guidelines

sit in place by both safety trainings

and the company they work for which

helps to ensure a safe productive

workspace for all it's also important

for welders to review manufacturers

instruction before operating equipment

welders should never assume they know

how to use a piece of equipment before

they have read and understood the

manufacturer's guidelines for safe

operations rotate yourself from fumes

and gases exposure to fumes and glasses

can be controlled by providing adequate

ventilation in the work area some

employers will provide a fund an exhaust

system or its households to remove fumes

and gases from the area wielders are

working in when necessary wielders

should wear a respirator to protect

themselves from breathing in harmful

substances take precaution against

electric patients to avoid

electrocutions wielder must always

inspect the electrode holder for damage

before operating their will they also

must ensure their gloves

are dry void literations welder must

always inspect the electrical order for

damage before starting their will they

also must ensure their gloves

are dry and in good condition never

touch the metal parts of electrode

holder with skin or wheat clothing keep

dry insulation between their body

and the ground or metal being wielded

shake your equipment a good builder

always take to ensure their equipment is

functioning properly and is fully

grounded before using it even the most

experienced builders should regularly

check their equipment for common wear

and tear such as fried wires or leaking

horses as they can increase the chances

of an accident occurring if a piece of

equipment was running perfectly they

before don't assume that it's still in

the same condition always do a full

inspection before using it again you can

never be too sure a buoy plotter a

cluttered workplace is one of the most

common cause of welding fires and

explosions spark prints from the welding

arm can fly up to 35 feet in distance so

it's important to keep your workplace

clear especially of inequality materials

as a general rule always stay organized

and keep everything in its place your

work space should only contain the tools

and equipment you're using for that

specific project know your environment

before starting a well take inspection

of your environment knowing where tolls

and equipment are located

not only increases your efficiency but

it's vital for your safety for example

it's important to know the location of

fire alarms emergency exit fire

extinguisher sun buckets or other

equipment you need to put out flames in

the event of a fire wear the right vp

selecting the proper ppe for the job is

one of the most important decision you

can make to protect yourself as a welder

here's a quick look at the types of bpa

welders should wear avoid stress

injuries wielding is a hands-on job that

can lead to injuries without following

the right precautions in order to

protect yourself always practice safe

lifting techniques and be sure to break

up your day to streets and allow your

body to risk this can help to avoid

repetitive stress injuries which some

wielders are prone to keep learning the

welding industry

is constantly changing and evolving due

to technology even though the

manufacturers release new equipment and

new techniques are adopted it's

important to continuously educate

yourself on best practices

for both your skill and safety

shielded metal are building for small

an air cooling process for welding is

done with an arc between

covered metal silicones

and the work the filler metals comes

from the melting electrodes also

referred to as

stick building

electric building

mma

or manual metal arm building

uses a stick shaped electrode electrodes

are metal rod have been approximately by

the same composition as the metal to be

wielded which is known as

base metal this type of cooling machines

is

inverted type william machines high

power semiconductors such as igbt

insulated gate bipolar transistor

it is also possible to build up switch

mode power supply

capable of coping with high loads of an

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any

form of liquids okay

or some buckets in place okay

always wear ppe as prescribed by the wps

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foreign

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okay

um

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in

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foreign

you remove

always follow the safety rules and

regulation in welding how about after

using the welding machine after using

the older machines turn off the welding

machines as well as the circuit breaker

and keep in place willing cable

properly

and also

perform

housekeeping

disclaimers are streaming

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please click the subscribe button give

me thumbs up and leave me comments in

the comment section

okay

thank you manga grads

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do

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