Proses Produksi SIR 20 Pabrik Pengolahan Karet Remah (PPKR) Padang Pelawi PTPN I Regional 7

Summary

This video script outlines the detailed production process of rubber at the Padang Pelawi rubber processing facility. It covers every stage, starting from the arrival of raw rubber, its weighing, and drying process, followed by grinding and size adjustment. The rubber is blended, homogenized, and then formed into sheets. Quality control is performed throughout, ensuring consistent product quality. After drying for 12 days, the rubber is further processed, checked for metal contamination, and packaged for distribution. This comprehensive process ensures that only high-quality rubber products reach the warehouse for storage.

Takeaways

• 😀 The rubber processing plant in Padang Pelawi has a production capacity of over 1000 tons per month.
• 😀 Raw rubber is transported to the plant, where it is weighed and processed.
• 😀 The rubber undergoes drying and is weighed again to determine the dry rubber content.
• 😀 The rubber is ground using a series of creel machines, processed in multiple stages to achieve the desired consistency.
• 😀 After grinding, the rubber is weighed again to check for the dry rubber content percentage.
• 😀 A sample is taken to monitor quality control (K3) and ensure the proper drying process is applied.
• 😀 The processed rubber is cut into small pieces (5x10 cm) and washed before blending and further processing.
• 😀 The rubber is homogenized, ground further using hammer mills, and prepared for the next stages.
• 😀 The processed rubber is formed into large sheets and rolled for further processing.
• 😀 The rubber undergoes a drying period of at least 12 days before being packed, and the final product is checked for quality before packaging.

Q & A

What is the production capacity of the rubber processing facility in Padang Pelawi?

The facility is capable of producing more than 1000 tons of rubber per month.

What is the first step in the rubber processing process at the facility?

The first step involves the transportation of raw rubber material, which is then weighed and processed.

How is the weight of the rubber measured during the process?

The rubber is weighed at various stages, starting with the initial weighing when it is received, and later when it is ground and dried.

What role does the grinding process play in rubber production?

Grinding is done using multiple machines to break down the rubber, with the rubber being ground multiple times to achieve the desired consistency and to determine the dry rubber content.

How is the dry rubber content determined in the production process?

The dry rubber content is determined by sampling and weighing the ground rubber at different stages of the process.

What happens after the rubber is ground and homogenized?

After grinding, the rubber is blended, washed, and then processed using a hammer mill before being homogenized for further processing.

What is done to the rubber after it is homogenized?

The rubber is then rolled into sheets, which are dried and stored for further processing.

How long is the rubber dried during the production process?

The rubber is dried for a minimum of 12 days before it is processed further.

What happens after the rubber is dried?

After drying, the rubber is ground into smaller pieces, which are then dried again in a dryer using a fuel source.

How is the final rubber product tested for quality control?

The final product is tested for quality control, with a metal detector being used to check for any contamination by metals, and the rubber is then packaged.