PROSES PRODUKSI PEMBUATAN SABUN BATANGAN DI PABRIK MODERN | RAHASIA DIBALIK SABUN BATANG

Summary

This video explores the fascinating process of bar soap production, from its ancient origins to modern-day manufacturing. The process begins with a chemical reaction between fats, oils, and sodium hydroxide, followed by mixing, rolling, and extrusion to form soap noodles. Colorants and fragrances are added before the soap is molded into bars, cut, and packaged. Emphasizing the affordability and eco-friendliness of bar soap, the video offers an insightful look into the efficient, large-scale production methods used today to create the everyday hygiene product.

Takeaways

• 😀 Bar soap is one of the most commonly used types of soap worldwide, with a history dating back to ancient times.
• 😀 Modern bar soap production began in the 19th century, marking the start of mass production.
• 😀 One reason for the popularity of bar soap is its affordability compared to other forms of soap.
• 😀 Bar soap is considered more environmentally friendly because it typically comes in cardboard packaging.
• 😀 The process of soap production involves a chemical reaction between animal or vegetable fats and sodium hydroxide (lye).
• 😀 After mixing, the soap mixture is poured into large metal rollers to harden, where it forms soap ribbons.
• 😀 The soap ribbons are then processed through large rollers to compress and shape the soap into a more solid form.
• 😀 Soap noodles are created using an extruder machine that forms the soap into noodle-like shapes.
• 😀 Colors and fragrances are added to the soap mixture during production to customize the product.
• 😀 The soap is then molded into long bars, cut into smaller pieces, and pressed into its final shape using a hydraulic press.
• 😀 Finally, the soap bars are packaged in plastic and cardboard, ready for distribution to the market.

Q & A

What is the history of bar soap?

Bar soap has been used since ancient times for cleaning and body care. However, modern bar soap as we know it today started being produced in the 19th century.

Why is bar soap preferred over other types of soap?

Bar soap is often preferred because it is more affordable and environmentally friendly, as it typically uses cardboard for packaging.

What are the main ingredients used in the production of bar soap?

The main ingredients in bar soap production are animal fats, vegetable fats, sodium hydroxide (lye), and sometimes additional oils or fragrances.

How does the chemical reaction in soap production occur?

In soap production, animal or vegetable fats react with sodium hydroxide and caustic substances in a large kettle, transforming the mixture into the base soap material.

What happens when water is added during soap production?

Water is added to the mixture to maintain the consistency of the soap, triggering a chemical reaction that produces steam bubbles. These bubbles create a frothy appearance, but the main soap mixture remains at the bottom of the kettle.

How is the soap mixture turned into bars?

After mixing, the hot liquid soap is poured onto large metal rollers, where it hardens quickly. The hardened soap is then scraped off by a large knife and formed into soap strips.

What is the role of the 'Mills' in the soap production process?

The Mills, which are large steel rolls, mix and compress the soap, forming it into larger, denser strips that are then shaped into soap noodles in the next stage.

How is color and fragrance added to the soap during production?

Color is added in both powder and liquid forms, and fragrance oils are incorporated into the soap mixture during the mixing process before it is shaped into noodles.

What is the purpose of the noodle plate in the soap production process?

The noodle plate further shapes the soap mixture into small pellets or noodles, which are then processed into soap bars.

How are the final soap bars packaged?

The formed soap bars are passed through a wrapping station where a serrated knife seals the plastic wrap with heat. Then, a mechanical arm places them into boxes, and workers package them in cardboard boxes for distribution.