This is How Your Favourite Mustard Sauce is Made | Know What You Eat!🌭

Summary

Mustard, one of the oldest and most beloved condiments, begins its journey in the vast fields of Canada, where mustard seeds are cultivated in perfect conditions. After being harvested, the seeds are cleaned, blended with spices and vinegar, and carefully ground using traditional methods to create the smooth, tangy mustard we all love. The final product is then bottled and inspected for quality, ensuring that each bottle meets the highest standards. From seed to bottle, mustard’s journey is a mix of tradition and innovation, with over 500,000 tons produced annually worldwide, ready to add flavor to your favorite dishes.

Takeaways

• 😀 Mustard is one of the oldest and most beloved condiments, with over 500,000 tons produced globally each year.
• 😀 The majority of mustard seeds are grown in the vast plains of Canada, where the fertile soil and climate are ideal for cultivation.
• 😀 A single handful of mustard seeds can cover a vast area of land, growing into plants as tall as small trees.
• 😀 Canadian farmers use advanced machinery to plant and harvest mustard seeds with precision, ensuring high-quality crops.
• 😀 Mustard plants enter a vibrant yellow flowering phase in early summer, which eventually turns into seed-filled pods ready for harvest.
• 😀 The harvested mustard pods are crushed by machines to release the seeds, which are then collected and stored for further processing.
• 😀 Once harvested, the mustard seeds are transported to a factory, where they are carefully cleaned and prepared for production.
• 😀 The mustard seeds are mixed with ingredients like white vinegar, turmeric, paprika, and salt to create the iconic flavor and color of mustard.
• 😀 The mustard mixture is blended in a tank and then ground using a traditional stone grinding process, ensuring smooth texture and flavor release.
• 😀 Quality control measures are employed at every stage, including a final check for the smoothest possible texture before bottling.
• 😀 The mustard is bottled at a rate of 300 bottles per minute and is then distributed globally, ready to be enjoyed on a variety of dishes.

Q & A

Where are most of the world's mustard seeds grown?

The majority of the world's mustard seeds are grown in the vast plains of Canada, particularly in the country's western provinces, where the climate and soil are ideal for mustard cultivation.

What is the role of turmeric in mustard production?

Turmeric is added to mustard to give it its iconic yellow color, which is one of the key characteristics of yellow mustard.

How is the mustard seed planting process carried out?

Farmers use mechanical seeders, which are specialized machines that ensure precise placement of the seeds at the right depth and in perfect rows, ensuring optimal growth.

What happens during the flowering phase of mustard plants?

During the flowering phase, mustard plants produce vibrant yellow flowers, which eventually turn into pods containing mature mustard seeds, typically by early August.

How are mustard seeds harvested?

Mustard seeds are harvested using large machines called harvesters, which crush the pods to release the seeds. The leftover plant material, such as stems and pods, is returned to the field to decompose and enrich the soil.

What ingredients are added to mustard during its production?

The main ingredients added to mustard include white vinegar, turmeric, paprika, salt, and water. These ingredients contribute to its flavor, color, and texture.

What is the purpose of stone grinding in mustard production?

Stone grinding is used to ensure the mustard mixture is smooth and creamy. This traditional method has been used for over a century and helps preserve the distinctive texture and flavor of mustard.

How does the factory ensure the mustard maintains its fresh yellow color?

The mustard mixture is processed through a slow-speed mixer to eliminate air, which prevents the mustard from turning brown and helps maintain its vibrant yellow color.

How much mustard can be produced daily at the factory?

The factory produces over 380,000 liters of mustard every day, which is enough to fill approximately 760,000 bottles.

What happens if the mustard mixture has particles larger than a quarter of a millimeter?

If the mustard mixture contains particles larger than a quarter of a millimeter, expert millers adjust the grinding stones to refine the mixture until it reaches a smoother consistency.