Proses Produksi Pocari Sweat Dari Bahan Baku Hingga Siap Dikonsumsi

Summary

The video details the production process of Pocari Sweat, a popular isotonic drink. From sourcing water and mixing ingredients to sterilizing bottles and quality control, each step ensures the drink meets high standards. The production includes advanced technology for pasteurization, molding plastic bottles, and rigorous quality checks. After being packaged, Pocari Sweat is distributed to retailers. The drink is safe for consumption, aids in hydration, and helps balance electrolytes, though it should not replace regular water. The video provides a comprehensive look at the meticulous processes behind creating a trusted beverage.

Takeaways

• 😀 Pocari Sweat is a popular isotonic drink in Japan, produced by Otsuka Pharmaceutical since 1980 and sold in various regions including East Asia, Southeast Asia, the Middle East, and Australia.
• 😀 The drink is produced in Indonesia by PT Amerta Indah Otsuka, a joint venture between Otsuka Pharmaceutical and PT Kapal Api, founded in 1997.
• 😀 Pocari Sweat is an isotonic drink containing important ions like sodium, potassium, and calcium to replenish lost fluids in the body.
• 😀 The production process begins with high-quality water that undergoes demineralization, removing excess salts and minerals before mixing with other ingredients.
• 😀 The mixture is pasteurized at temperatures below 100°C to eliminate unwanted bacteria and microbes, ensuring a safe product.
• 😀 The bottles are made from PET (polyethylene terephthalate) plastic, which is lightweight, environmentally friendly, and produced under strict cleanliness standards to reduce carbon emissions.
• 😀 The pre-formed bottles are blown into their final shape using air pressure, and the sterilization of the preforms ensures they are free of contaminants.
• 😀 After filling the bottles with Pocari Sweat, liquid nitrogen is added to enhance the strength and pressure resistance of the bottles.
• 😀 Each bottle is carefully inspected for quality, including checks for proper sealing and pressure resistance. Defective bottles are rejected.
• 😀 The bottles are labeled and coded with production details using advanced machinery, ensuring fast and precise labeling.
• 😀 Quality control is an ongoing process, with samples taken every two hours for physical and chemical testing to ensure the drink meets all safety and quality standards.
• 😀 Pocari Sweat is considered safe for long-term consumption for most people and helps maintain fluid and electrolyte balance. However, it should not replace water and should be consumed in moderation.

Q & A

What is the history of Pocari Sweat in Indonesia?

Pocari Sweat was introduced in Indonesia in 1997 by Otsuka Pharmaceutical, under the company name PT Kapal Indah Otsuka. In 1999, it changed to PT Amerta Indah Otsuka. The company opened its first factory in Sukabumi, West Java, in 2004, followed by another in Kejayan, Pasuruan, East Java, six years later.

What are the key ingredients in Pocari Sweat?

Pocari Sweat contains a mixture of water, sugar, citric acid, sodium citrate, sodium chloride, potassium chloride, calcium lactate, magnesium carbonate, and flavoring agents.

What is the purpose of the demineralization process in the production of Pocari Sweat?

The demineralization process removes excess salts and minerals from the water. This is done through an ion exchange process, ensuring the water is purified before being mixed with other ingredients for the drink.

How is the Pocari Sweat solution pasteurized?

The Pocari Sweat solution is pasteurized at a temperature below 100°C. This process is designed to kill any unwanted bacteria and pathogens that may be present in the solution.

What materials are used to create the packaging for Pocari Sweat?

Pocari Sweat bottles are made from polyethylene terephthalate (PET), a type of plastic known for being lightweight and environmentally friendly. The process is designed to reduce carbon emissions.

How is the shape of the Pocari Sweat bottle formed during production?

The bottle is formed through a blow molding process. After the plastic preform is heated, air is blown into it to form the desired shape of the bottle.

What is the role of nitrogen in the packaging process?

Nitrogen is added to the bottles after the Pocari Sweat solution is filled to increase the strength of the bottle and improve its resistance to pressure, ensuring the bottle remains intact during transport.

What quality checks are performed on the Pocari Sweat bottles during production?

Various quality checks are carried out, including ensuring the bottle cap is sealed tightly, the bottle's pressure is adequate, and the bottles are free of defects. Additionally, the filled bottles are inspected for consistency in labeling and packaging.

How is Pocari Sweat distributed to consumers after production?

Once the product passes all quality checks, it is packaged into cartons and transported to distributors and retail stores. The product is then available for sale to consumers across the region.

Is Pocari Sweat safe to consume long-term?

Yes, Pocari Sweat is considered safe for long-term consumption for most people. It meets food safety standards and contains no harmful ingredients when consumed in moderation. It is especially beneficial for replenishing fluids and electrolytes after physical activity, but it should not replace regular water intake.