Everything You Need to Know About Making Bandsaw Boxes!

Summary

In this instructional video, David Petrino demonstrates how to craft intricate bandsaw boxes from start to finish. He walks viewers through each step, from cutting the wood, applying templates, and shaping the boxes, to cutting out drawers and finishing them with flocking. He also shares tips on using the right tools, handling tricky cuts, and adding final touches like drawer pulls. David emphasizes safety, creativity, and the endless design possibilities with bandsaw boxes, making this project accessible and fun for woodworking enthusiasts.

Takeaways

• 🛠️ The video focuses on creating bandsaw boxes, beginning with cutting all materials to size using a table saw and miter saw.
• 📏 The creator uses printed templates at 100% full size, attaching them to the wood blanks with spray adhesive.
• 🔪 The preferred blade for cutting is a 3/16 inch 4 TPI skip tooth blade, cutting close to but not touching the template line to minimize sanding.
• ✂️ After cutting the outer shape, the back is cut off to allow for easier cutting of the inner drawer sections.
• 🪚 Safety tip: When cutting round-front boxes, clamp them down to avoid pulling them into the saw, which could cause injury.
• 🧩 The drawer sections are carefully cut along the grain to hide blade marks and are glued back together after the cut.
• 🧴 The boxes are assembled with glue, taking care to match the wood grain for aesthetic consistency.
• 🧑‍🎨 After cutting and gluing, extensive sanding is required, with round edges added to hide imperfections between the box and drawers.
• 🎨 The finishing touches involve using a combination of boiled linseed oil and polyurethane for a polished look, followed by flocking the drawer interiors.
• 📚 The creator promotes additional resources, including templates and a book with more bandsaw box designs, available on their website.

Q & A

What are the main tools used in making bandsaw boxes?

The main tools used include a table saw, miter saw, bandsaw, and a variety of blades and sandpaper.

What is the purpose of cutting the boxes out of plywood and exotic wood?

The purpose is to create a contrasting aesthetic with the plywood providing structure and the exotic wood offering a visually appealing outer layer.

Why is it important to leave a little room when cutting the outside perimeter of the boxes?

Leaving room allows for sanding down to the line without the risk of cutting too deep, ensuring precision and reducing the amount of sanding needed.

What is the recommended blade for cutting the outside perimeter of the boxes?

A 3/16 4 TPI skip tooth blade is recommended for its ability to make clean cuts while minimizing tear-out.

How does one prevent injury when cutting round fronts on bandsaw boxes?

One can either clamp the box down or adjust the angle of approach to avoid the blade pulling the box towards the operator.

Why is it advised to cut the back off the box before cutting out the inside?

Cutting the back off first allows for easier access and control when cutting the more intricate inside parts of the box.

What is the significance of using a template when cutting out the boxes?

Templates ensure consistency in size and design, making the process more efficient and the final product more uniform.

How does one ensure a snug fit for the drawers in the bandsaw boxes?

By sanding the kerf and the drawer edges to fit precisely, and then gluing the parts together.

What is the purpose of flocking the inside of the drawers and boxes?

Flocking provides a soft, velvety surface that cushions the contents of the box and ensures a tight fit when the drawer is closed.

Why is it important to mask off areas before flocking?

Masking prevents adhesive and flocking fibers from getting onto unwanted areas, maintaining a clean and professional finish.

What is the final step in completing a bandsaw box according to the script?

The final step is to create a drawer pull, which can be made from wood or a store-bought metal rod, and then attaching it to the drawer.