Master Production Scheduling MPS Grid

Summary

The team discusses the MPS grid, focusing on customer orders, projected available balance (PAB), and available to promise (ATP). They address the need to start production one week before completion due to a one-week production lead time. The script mentions a current order of 6,000 units for week ten and the importance of planning production in the MPS grid to meet customer demands. A link is provided to download detailed descriptions of each field in the MPS grid.

Takeaways

• 📈 The team is discussing the Master Production Schedule (MPS) grid, which is a planning tool for managing production.
• 📊 Currently, there are only orders for six thousand units in week ten, indicating a need for more orders.
• 🔍 The Projected Available Balance (PAB) is calculated based on production and shipments to predict what will be available at the end of each week.
• 📝 The Available to Promise (ATP) represents the additional customer orders that can be accepted for a given week.
• 🛠️ The amount of production planned (comfort maxes) needs to be entered into the MPS grid.
• ⏱️ Due to a one-week production lead time, production must start one week prior to the completion week.
• 🔢 Producing 25,000 units in week eight implies that the production run must begin in week seven.
• 🔗 A link is provided to download a detailed description of each field in the MPS grid for further understanding.
• 📚 The script suggests that understanding the MPS grid and its fields is crucial for effective production planning and order fulfillment.
• 📈 The discussion highlights the importance of aligning production schedules with customer orders to optimize inventory and meet demand.

Q & A

What is the MPS grid discussed in the transcript?

The MPS grid, or Master Production Schedule grid, is a planning tool used to manage production schedules. It helps in coordinating production with customer orders and available resources.

What does the term 'customer orders' refer to in the context of the transcript?

In the transcript, 'customer orders' refers to the confirmed orders received from customers that need to be fulfilled within specific time frames.

What is the significance of the projected available balance (PAB) mentioned in the discussion?

The projected available balance (PAB) is a forecast of the inventory level at the end of each week, considering production and shipments. It helps in planning future production and fulfilling customer orders.

What is the meaning of 'available to promise' in the script?

The 'available to promise' refers to the quantity of additional customer orders that can be accepted for a specific week without exceeding the production capacity or inventory limits.

Why is it necessary to start production one week before completion, as mentioned in the transcript?

According to the transcript, production lead time is one week, which means that to have finished goods ready by the end of a week, production must begin one week prior.

Where should the amount of 'comfort maxes' be recorded in the master production schedule?

The amount of 'comfort maxes' should be recorded in the master production schedule field, which tracks the planned production levels.

What is the implication of producing 25,000 units in week eight, as discussed in the script?

Producing 25,000 units in week eight implies that the production run for these units must start in week seven to account for the one-week production lead time.

What is the purpose of the link mentioned in the transcript to download a detailed description?

The link in the transcript is provided to allow users to download a more comprehensive explanation of each field in the MPS grid, enhancing their understanding of the planning tool.

How does the master production schedule help in aligning production with customer demand?

The master production schedule helps align production with customer demand by planning production levels based on projected available balance and available to promise, ensuring that customer orders can be fulfilled on time.

What is the importance of understanding the fields in the MPS grid for a production manager?

Understanding the fields in the MPS grid is crucial for a production manager as it aids in making informed decisions regarding production planning, resource allocation, and order fulfillment.