Pick and Place Station

Summary

The video script showcases a Pick & Place station's operation in an automated assembly line. The station, equipped with a two-axis module, precisely picks up work piece inserts and places them onto housings detected by optical sensors on a conveyor. Once the assembly is complete, the separator releases the work piece, which is then transported to the end of the conveyor, where a light barrier confirms its passage, highlighting the seamless integration of sensors and pneumatic systems in modern manufacturing.

Takeaways

• 🏭 The Pick & Place station is part of an automated assembly line process.
• 🔧 The station is equipped with a two-axis Pick & Place module for precision handling.
• 👀 Optical diffuse sensors are used for detecting work piece housings on the conveyor.
• 🔄 The conveyor transports the housings to a pneumatic separator for further processing.
• 📍 A second diffuse sensor detects the housings at the separator station.
• 🔩 The Pick & Place module picks up work piece inserts from a slide.
• 📦 The module then places the insert onto the work piece housing to assemble the work piece.
• 🔚 The completed work piece, now a combination of housing and insert, is released by the separator.
• 🚀 The finished assembly is transported to the end of the conveyor.
• 🚦 A light barrier at the end of the conveyor detects the completed work piece.
• 🔑 The process highlights the integration of mechanical, pneumatic, and sensor technologies in automated systems.

Q & A

What is the primary function of the Pick & Place station?

The primary function of the Pick & Place station is to pick up a work piece insert and place it on the work piece housing.

What type of module is used in the Pick & Place station?

The station is equipped with a two-axis Pick & Place module.

How are work piece housings detected on the conveyor?

Work piece housings are detected by an optical diffuse sensor.

What happens to the work piece housings after they are detected by the optical diffuse sensor?

After detection, the work piece housings are transported to the pneumatic separator where they are detected by a second diffuse sensor.

What does the Pick & Place module pick up from the slide?

The Pick & Place module picks up a work piece insert from the slide.

Where is the work piece insert placed by the Pick & Place module?

The work piece insert is placed on the work piece housing.

What constitutes a completed work piece?

A completed work piece is comprised of a housing and an insert.

How is the completed work piece released by the separator?

The completed work piece is released by the separator and transported to the end of the conveyor.

What detects the completed work piece at the end of the conveyor?

A light barrier detects the completed work piece at the end of the conveyor.

What is the purpose of the pneumatic separator in the process?

The pneumatic separator is used to separate and position the work piece housings for the Pick & Place module to pick up the inserts.

How does the system ensure that each work piece housing receives a work piece insert?

The system uses a combination of sensors and the Pick & Place module to ensure that each work piece housing receives a work piece insert before being transported to the end of the conveyor.

Outlines

00:00

🤖 Automated Work Piece Insertion Process

The video script describes the operation of a Pick & Place station in an automated assembly line. The station is equipped with a two-axis module designed to pick up a work piece insert and precisely place it onto the work piece housing. The housings are detected by an optical diffuse sensor as they arrive on the conveyor, which then transports them to a pneumatic separator. A second sensor confirms their position before the Pick & Place module retrieves the insert from a slide and completes the assembly. Once the work piece is fully assembled, consisting of the housing and the insert, it is released by the separator and moves to the end of the conveyor. There, a light barrier detects the completed work piece, signaling the end of its journey on the conveyor belt.

Keywords

💡Pick & Place station

A 'Pick & Place station' is a specialized assembly line workstation designed to automate the process of picking up objects and placing them in a specific location. In the context of the video, this station is crucial for the automation of the work piece assembly process. It picks up a work piece insert and places it onto the work piece housing, showcasing the efficiency and precision of the automated system.

💡two-axis Pick & Place module

The 'two-axis Pick & Place module' is a component of the station that allows for movement in two perpendicular directions, typically horizontal and vertical. This dual-axis capability is essential for accurately positioning the work piece insert onto the housing. It is a key part of the station's functionality, enabling the automated handling of the work piece.

💡work piece housing

The 'work piece housing' is the base or frame onto which the work piece insert is placed. It serves as a foundation for the assembled unit. In the video, the housing is placed on a conveyor and is the final destination for the insert once the Pick & Place module completes its task, highlighting the importance of this component in the assembly process.

💡optical diffuse sensor

An 'optical diffuse sensor' is a type of sensor that detects objects by measuring the light reflected off their surfaces. In the video, it is used to detect the presence of work piece housings on the conveyor, initiating the subsequent steps in the process. This sensor plays a vital role in the automation and control of the assembly line.

💡conveyor

A 'conveyor' is a mechanical system used to transport objects in a straight line or along a path. In the video, the work piece housings are placed on the conveyor, which then moves them to the pneumatic separator. The conveyor system is a fundamental part of the automated assembly process, ensuring a continuous flow of materials.

💡pneumatic separator

A 'pneumatic separator' is a device that uses air pressure to control the movement of objects. In the video, it is where the work piece housings are transported to after being detected by the optical diffuse sensor. The separator plays a role in organizing and directing the flow of work piece housings to the next stage of the assembly process.

💡work piece insert

The 'work piece insert' is the component that is picked up by the Pick & Place module and placed onto the work piece housing. It is a critical part of the final assembly, as it is combined with the housing to form the completed work piece. The script illustrates the precision required in handling these inserts to ensure proper assembly.

💡completed work piece

A 'completed work piece' refers to the final product of the assembly process, which in this case is the result of the work piece insert being placed onto the work piece housing. The video emphasizes the importance of each step in the process leading to the creation of a finished, functional unit that is ready for use or further processing.

💡separator

In the context of the video, the 'separator' is a device that helps in the organization and separation of work piece housings as they move through the assembly line. After the Pick & Place module places the insert, the separator releases the completed work piece, allowing it to proceed to the next stage of the process.

💡light barrier

A 'light barrier' is a sensor that detects the presence of objects by interrupting a beam of light. In the video, it is used at the end of the conveyor to detect the completed work piece as it is transported out of the assembly area. This detection is crucial for monitoring and controlling the flow of finished products.

Highlights

The Pick & Place station is responsible for handling work piece inserts and housings.

The station features a two-axis Pick & Place module for precise positioning.

Optical diffuse sensors are used for detecting work piece housings on the conveyor.

A pneumatic separator is utilized to manage the transportation of work piece housings.

A second diffuse sensor ensures the detection of housings at the separator.

The Pick & Place module picks up work piece inserts from a slide mechanism.

Inserts are accurately placed onto the work piece housings by the module.

The completed work piece, a combination of housing and insert, is created.

The separator releases the completed work piece for further transportation.

A light barrier at the end of the conveyor detects the completion of the work piece.

The system demonstrates an automated and efficient assembly process.

Precision in pick and place operations is crucial for the quality of the final product.

Sensors play a vital role in ensuring the correct positioning and detection of components.

The pneumatic system contributes to smooth and controlled transportation of work pieces.

The modular design of the station allows for flexibility in handling different work pieces.

The process is optimized for high throughput and efficiency in manufacturing.

Automation reduces the need for manual labor and potential for human error.

The system can be integrated into larger automated manufacturing lines.

The use of light barriers for detection ensures a reliable and quick feedback mechanism.

The completion of the work piece signifies the end of the Pick & Place station's process.

Transcripts

The Pick & Place station picks up a work piece insert and places it on the work piece housing.

The station is equipped with a two-axis Pick & Place module.

Work piece housings placed on the conveyor are detected by an optical diffuse sensor, and are transported to the pneumatic

separator where they are detected by a second diffuse sensor.

The Pick & Place module then picks up a work piece insert from the slide and places it on the work piece housing.

The completed work piece, comprised of a housing and insert - is released by the separator and transported to the end

of the conveyor where a light barrier detects the work piece.