Carbon Capture and Utilization: Developing Tomorrow's Technology with LanzaTech

Primetals Technologies
19 Sept 202340:06

Summary

TLDRThe transcript from a Green Lounge event discusses the innovative collaboration between LanzaTech and Primetals Technologies to decarbonize the steel industry through gas fermentation. Jennifer Holmgren, CEO of LanzaTech, and Alexander Fleischanderl, Head of Green Steel at Primetals Technologies, along with other industry experts, delve into the partnership's journey over the past decade. They highlight the successful development of a plant in Europe that converts carbon-rich waste gases from blast furnaces into renewable ethanol, a significant step towards sustainable steel production. The panelists explore the potential of biological fermentation in transforming CO2 emissions into valuable products, the challenges and future outlook of the steel industry, and the importance of embracing a circular economy. They emphasize the need for aggressive technological adaptation and the role of carbon capture, utilization, and storage (CCUS) in achieving net-zero targets. The discussion also touches on the scalability of gas fermentation technology, the economic considerations, and the resilience of steel as a material despite advancements in other materials.

Takeaways

  • 🤝 **Partnership Focus**: LanzaTech and Primetals Technologies have a decade-long collaboration aimed at decarbonizing the steel industry through gas fermentation solutions.
  • 🌱 **Sustainable Innovation**: The joint project, Steelanol, utilizes biological fermentation to transform carbon-rich waste gases from steel production into renewable ethanol.
  • 📜 **Agreement Expansion**: LanzaTech and Primetals have recently signed a second collaboration agreement to further their work in sustainable steel production.
  • 🔬 **Technological Process**: The gas fermentation process involves microbes that convert CO2 and CO gases into ethanol, similar to beer fermentation, creating a sustainable product.
  • ♻️ **Circular Economy**: LanzaTech's technology supports a circular carbon economy by recycling carbon emissions from steel mills into usable materials and chemicals.
  • 🚀 **Market Potential**: The market for CO2 utilization is significant, with potential applications in sustainable aviation fuel and the production of various chemicals and materials.
  • 🌟 **Commercial Progress**: LanzaTech has six commercial plants in operation, demonstrating the scalability and potential for exponential growth of their technology.
  • 🔑 **Key Success Factors**: Reducing costs, technological innovation, and strategic partnerships are crucial for the widespread adoption of gas fermentation in the steel industry.
  • 📈 **Economic and Environmental Synergy**: The technology not only helps in decarbonizing the steel sector but also provides economic benefits by producing valuable byproducts.
  • 🌐 **Global Impact**: The technology has global applications, with projects in China, India, and Europe, showcasing its versatility across different regions.
  • ⏳ **Timeline for Development**: The development and deployment of gas fermentation plants take approximately two and a half years, emphasizing the importance of starting the transition process early.

Q & A

  • What is the main focus of the collaboration between LanzaTech and Primetals Technologies?

    -The primary focus of the collaboration is to develop and implement gas fermentation solutions for decarbonizing the steel industry.

  • What was the significance of the first European LanzaTech plant?

    -The first European LanzaTech plant marked a milestone in the partnership, as it was the first to successfully ferment gases and produce renewable ethanol from carbon-rich waste gases.

  • How does the technology behind the carbon-smart process work?

    -The technology uses biological fermentation to transform CO2 or CO gases from the steel industry into ethanol through microbial processes, which can then be used in various industries.

  • What are the main benefits of the unique fermentation process for the steel industry?

    -The fermentation process allows for the utilization of waste gases, reducing the carbon footprint of the steel industry, and enabling the production of renewable ethanol and other valuable products.

  • What is the potential market size for CO2 utilization in the context of steel mill gases?

    -The potential market size is substantial, with applications in sustainable aviation fuel, petrochemicals, and other industries, potentially reaching billions of tons.

  • What are the key success factors for steel producers looking to reduce their carbon footprint?

    -Key factors include adopting a circular economy approach, recycling carbon byproducts, partnering with technology providers like LanzaTech, and integrating these technologies into steel production processes.

  • How long does it typically take to develop a project with the capacity of capture and utilization like LanzaTech's?

    -Under optimal conditions and assuming no unforeseen delays, the timeline from contract signing to commissioning is about two and a half years.

  • What is the scalability of the gas fermentation technology used by LanzaTech?

    -The technology is modular and scalable, with recent developments allowing for double the throughput in the same reactor size, making it adaptable to various scales of operation.

  • How does the transition to green hydrogen affect the gas fermentation process?

    -As the steel industry transitions to green hydrogen, the same fermentation system can be used to increase ethanol yield by adding hydrogen to the process, making it a flexible solution for different stages of industry transition.

  • What is the future outlook for the steel industry in terms of decarbonization?

    -The steel industry is expected to continue its decarbonization efforts, with more electric arc furnaces and a shift towards electrification. However, carbon capture and utilization technologies will remain relevant for existing blast furnaces.

  • How does LanzaTech's technology contribute to the circular economy?

    -LanzaTech's technology contributes by capturing carbon-rich waste gases and converting them into usable products like ethanol and other chemicals, thereby recycling carbon and reducing waste.

Outlines

00:00

🤝 Partnership and Innovation in Green Steel Technology

The panel discussion at the Green Lounge event focuses on the collaboration between Lanza Tech and Primetals Technologies in developing gas fermentation solutions to decarbonize the steel industry. The partnership, initiated 10 years ago, has recently been extended. Jennifer Holmgren, CEO of Lanza Tech, and Alexander Fleishandle, Head of Green Steel at Primetals Technologies, discuss the early days of the collaboration, their shared vision for green technology, and the first plant in Europe that produces renewable ethanol from carbon-rich waste gases. The discussion also covers the potential for further integration of technologies and the innovative process of transforming CO2 gases into valuable products like ethanol and other molecules.

05:01

🌱 Carbon Capture and Utilization in the Steel Industry

The conversation explores the benefits of a unique fermentation process for the steel industry, which aligns with the goal of decolonization. Alexander Fleishandle emphasizes the importance of utilizing available technologies like carbon capture, utilization, and storage (CCUS) with Lanza Tech's process. The discussion also touches on the long-lasting partnership between the companies and their shared commitment to developing groundbreaking solutions for heavy industry decarbonization. Carl Porkatoffer, Global Head of Services at Primetals Technologies, joins the discussion, highlighting the need for more aggressive adoption of new technologies and the importance of vision-led initiatives, much like Tesla's impact on the electric car industry.

10:01

📈 Market Potential and Scalability of CO2 Utilization

The panelists discuss the market size and potential for CO2 utilization, particularly in the context of steel mill gas fermentation. They highlight the vast market opportunities, such as sustainable aviation fuel and the petrochemical industry's demand for ethylene. Jennifer Holmgren explains that the technology is scalable, with six commercial plants operational by the end of the year. The conversation also addresses the need to reduce costs and improve efficiency through technology innovation and increased deployment. The potential for genetically modified organisms to produce a variety of chemicals is also mentioned, showcasing the adaptability of the fermentation process for different products.

15:04

🔄 Circular Economy and Carbon Recycling in Steel Production

The discussion delves into the concept of a circular economy within the steel industry, emphasizing the importance of recycling carbon byproducts. Jennifer Holmgren illustrates how captured carbon can be repurposed into everyday materials, thus preventing additional fossil fuel use and breaking the linear carbon supply chain. The panelists also emphasize the importance of collaboration between large and small companies to drive innovation and create a sustainable future. Lanza Tech's recent public listing and future milestones are also discussed, with a focus on expanding the technology's deployment and exploring new resources.

20:05

🚀 Accelerating Technology Deployment for a Greener Future

The panelists address the timeline for developing and scaling up projects involving carbon capture and utilization. They agree that the process is complex and involves a learning curve, but with modular and scalable reactors, the timeline from contract signing to commissioning is approximately two and a half years. Alexander Fleishandle asserts that steel will continue to be essential due to its unique properties and the ability to use secondary raw materials, making it a sustainable choice for the long term. The discussion concludes with an audience question about the use of carbon monoxide and carbon dioxide in the fermentation process, highlighting the flexibility and adaptability of the technology as the steel industry transitions.

Mindmap

Keywords

💡Fermentation Technologies

Fermentation technologies refer to the biological processes that convert organic substrates into energy-rich products. In the context of the video, these technologies are pivotal for decarbonizing the steel industry by converting waste gases into valuable products like ethanol. The script mentions how LanzaTech and Primetals Technologies have collaborated to develop gas fermentation solutions, which is a significant theme of the discussion.

💡Decarbonization

Decarbonization is the process of reducing the amount of carbon dioxide and other greenhouse gases emitted into the atmosphere. It is a key concept in the video as it discusses the efforts of LanzaTech and Primetals Technologies to decarbonize the steel sector. The script highlights the shared belief of the need to decarbonize the steel sector, which is the basis for the collaboration between the two companies.

💡CO2 Utilization

CO2 utilization involves the use of carbon dioxide (CO2) as a feedstock to produce useful products, thereby reducing emissions. The video discusses how LanzaTech's technology can convert CO2 and other gases into ethanol and other chemicals, which is a significant part of the company's strategy for sustainable production. The script provides examples such as the creation of a Zara dress from recycled carbon at a steel mill in China.

💡Gas Fermentation

Gas fermentation is a biological process where microorganisms convert gases like hydrogen, carbon monoxide, and carbon dioxide into liquid fuels or chemicals. In the video, it is mentioned as a breakthrough solution for transforming carbon-rich waste gases from the steel industry into renewable ethanol. The script explains how this technology works, with the bacteria consuming gases in a bioreactor to produce ethanol and a protein-rich co-product.

💡Sustainable Aviation Fuel

Sustainable aviation fuel (SAF) is a type of jet fuel that produces less carbon dioxide than conventional fossil fuels. The video script discusses the potential to convert ethanol, produced through gas fermentation from steel mill gases, into SAF. This represents a significant market opportunity and a key application for the technology being discussed, contributing to the decarbonization of the aviation industry.

💡Circular Economy

A circular economy is an economic system aimed at eliminating waste and the continual use of resources. The concept is central to the video's narrative, as it discusses how the partnership between LanzaTech and Primetals Technologies is focused on creating a carbon economy where waste and pollution are minimized. The script illustrates this with examples such as the use of recycled carbon to produce everyday items like clothing and perfumes.

💡Green Steel

Green steel refers to steel produced through processes that minimize environmental impact, particularly by reducing carbon emissions. The video emphasizes the development of green steel as a facilitator for the steel industry's transition towards sustainability. The script mentions the 'Green Lounge orange is green' project as an example of the efforts to produce green steel.

💡Carbon Capture and Utilization (CCU)

Carbon capture and utilization is a process that involves capturing carbon dioxide emissions and converting them into useful products. The video script discusses CCU as a critical technology for decarbonizing the steel sector. It is highlighted as a key aspect of LanzaTech's approach, with the company's unique process being a strong focus of the collaboration with Primetals Technologies.

💡Biological Fermentation

Biological fermentation is a metabolic process that uses microorganisms to convert carbohydrates into cellular energy and byproducts. In the context of the video, it is used to describe the process by which CO2 and other gases are transformed into ethanol and other valuable chemicals. The script provides an analogy to beer fermentation to explain how this technology can be applied in the steel industry.

💡Genetically Modified Organisms (GMOs)

Genetically modified organisms are organisms whose genetic material has been altered through genetic engineering. The video discusses LanzaTech's use of a genetically modified bacteria that can convert gases into chemicals like acetone and isopropanol. This represents an advancement in gas fermentation technology and is a key point in the company's innovation strategy.

💡Steel Industry Decarbonization

Steel industry decarbonization refers to the efforts and technologies aimed at reducing the carbon footprint of steel production. The video script covers the collaboration between LanzaTech and Primetals Technologies to achieve this goal through innovative gas fermentation solutions. It is a central theme of the discussion, with panelists sharing insights on the challenges and potential solutions for the steel industry to become more sustainable.

Highlights

LanzaTech and Primetals Technologies have been collaborating for 10 years to develop gas fermentation solutions for decarbonizing the steel industry.

The partnership started with a joint cooperation agreement and Primetals becoming a shareholder in LanzaTech.

The first fruit of the collaboration is the LanzaTech plant in Europe, which recently produced its first fermentation from gases.

The LanzaTech process uses biology to transform CO2 and other waste gases from steel mills into renewable ethanol and other valuable chemicals.

The technology can utilize a range of feedstocks and produce various products, providing flexibility for the steel industry.

The process can help the steel industry reduce its carbon footprint while also creating new revenue streams from the production of sustainable chemicals.

The LanzaTech process is a key part of Primetals' strategy to support the decarbonization of the steel sector.

The partnership has recently been extended to accelerate the commercialization of LanzaTech's technology and enable decarbonization of the steel industry.

The European steel industry is leading the way in decarbonization, with major steelmakers setting intermediate targets for 2030 and a net-zero goal by 2050.

Carbon capture and utilization, including the LanzaTech process, will be critical to decarbonizing the steel industry, especially for assets that cannot be easily electrified.

LanzaTech's gas fermentation technology is modular and scalable, enabling it to be deployed at various scales to meet different needs.

The technology can use a mix of carbon monoxide, carbon dioxide and hydrogen as inputs, providing flexibility as the steel industry transitions to different energy sources.

LanzaTech has developed a genetically modified organism that can produce additional chemicals like acetone and isopropanol from steel mill gases.

The technology can create a circular carbon economy, recycling carbon from steel production into new materials and chemicals.

The partnership between LanzaTech and Primetals is an example of large and small companies working together to create innovative solutions for decarbonization.

LanzaTech has a pipeline of six commercial plants that are operational or under construction, which will help reduce costs and improve the technology.

The technology has the potential to create a local supply chain for chemicals and materials by producing them at the time and place they are needed.

The LanzaTech process can also produce a protein-rich co-product from the bacteria used in the fermentation, which can be used as animal feed.

Steel is expected to remain the material of choice for a wide range of applications due to its unique properties and recyclability.

Transcripts

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foreign

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Lounge event that will focus on

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fermentation Technologies for

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decarbonizing the steel industry

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for 10 years lansa Tech and Prime metals

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have worked closely together to develop

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new breakthrough gas fermentation

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Solutions and very recently the partners

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signed a second collaboration agreement

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and today for this Green Lounge event

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we have four specially invited speakers

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here to discuss the partnership Jennifer

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Holmgren CEO Atlanta Tech

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Global business development director

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lanzotec

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Alexander fleishandle head of green

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steel at primatals Technologies and Carl

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porkatoffer Global head of services

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primary Technologies

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so without further Ado let's start the

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panel discussion

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the partnership between lanzotec and

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Prime Metals technology started formally

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10 years ago with the signing of a joint

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cooperation agreement and primetals

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becoming a shareholder of lanzotec

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Jennifer could you please tell us more

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about the early days of the

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collaboration

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um and basically how it all started

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aberration is based on a shared belief

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that that there is a need to decarbonize

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the steel sector and

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Prime Metals has always been focused on

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technology the Green Technology

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development and so we had the

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opportunity to join forces to see how

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their vision for green

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car a green steel and our vision and our

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approach could fit into their portfolio

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and our first collaboration we worked

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together on building our first plant in

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Europe This is against plant steel and

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all and actually this week we had the

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first fermentation from gases again and

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this is really the first fruit of that

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collaboration and we hope to do a lot

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more in the future

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okay sounds great

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offer your work with lancotec from the

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get-go

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what were the expectations on the

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collaboration early on

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now I have to say that uh

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today as at that time you know we're

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really excited about this uh

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collaboration you know with Atlanta day

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and uh we we are excited to work you

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know with the technology we are excited

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to work with the the people and the

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story you know uh this uh is a great

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story for the steel industry to bring

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biotechnology to the steel industry and

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the expectation is is today is the same

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that we together will work on Solutions

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you know to to solve the problems of

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tomorrow and today and I think there's

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great potential still to be explored I

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think we we have you know explored a lot

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and have achieved a lot but I think

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there's more ways to to get uh you know

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this integration between our you know

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Technologies and the landside technology

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is moving away from an end of pipe

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technology and integrating it into the

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steel industry and I think they are

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there as much more exploration

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possibilities and Potentials in the

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future but bringing together the

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expertise of Steel making and the plant

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building with the technology of Lancer

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dig is a great story and we still

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believe in it yeah

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indeed a great story

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um steel and all is a joint project

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between Oracle metal lanzotec and Prime

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Metals Technologies and actually we're

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happy to announce that the first

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European lands attack unit started up

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earlier this month June and the plant

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will take carbon Rich waste gases from

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the blast furnace and produce renewable

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ethanol for application in various

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Industries

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um

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Sonia could you please tell us more

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about the technology behind this carbon

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smart process yeah sure I mean who could

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believe that biology can transform CO2

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gases or co-age gases in the steel

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industry so this is like a dream coming

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true it's like a biological fermentation

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where you take the gases through the

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microbes sitting in Germany and

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analogies going with the beer

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fermentation it works very well actually

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so so we ferment the gases and make

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ethanol out of it and that ethanol can

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go into various other products in the

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value chain for carbon smart for for

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sustainable aviation fuel and all the

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stuff and that that's not the end of the

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story right Lanza Tech has been very

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Innovative company and we went on to the

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journey to make different molecules the

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ethanol is just one of the molecules we

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started and there's number of molecules

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in the supply chain value chain coming

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up and also technology works on the

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hardware and software sort of thing that

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we can very flexibly take many of the

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feedstocks and also produce many of the

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products you can still keep the same

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hardware for as long as you would like

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to keep in so I mean this is this is a

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great story of having biological

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fermentation into the Steel Bill and

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that works very well to produce these

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amazing products

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interesting and speaking of of steel

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mills Alexander could you uh please tell

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us more about the main benefits for the

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steel industry with this unique

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fermentation process

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well um basically we we are heading

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towards the colonization right and

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Prime Metals is a technology agnostic

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company so we have to follow every

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pathway that supports the decolonization

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of the steel sector and it's an hard

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debate sector so it's not easy

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uh while we're waiting for for the

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hydrogen and for the massive amount of

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Renewable Power being available to

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decarbonize we prefer not to sit and

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wait but to utilize the Technologies

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they are ready today to be to be

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implemented and ccus with lantadex

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unique process is definitely available

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it's still risked not only in gained but

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before in in in China and all the other

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projects on the on the way

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so that's the the reason we be a strong

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believer in the CC us technology in

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lanzadex unique process and this now for

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for many many years so I still remember

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when Jennifer we met

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early

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2012 still in the old offices so it's

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not only partnership it's uh it's it's a

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friendship we share and I'm really happy

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happy about that how these things

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developed and I'm also happy that we

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prolongated today with the signing

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ceremony also our close call operation

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so it is indeed a long-lasting

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partnership for more than 15 years you

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have developed groundbreaking solution

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to support the the carbonization of the

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heavy industry as mentioned earlier just

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recently Lance attack can prime Metals

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extended the collaboration

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um could you give us a sneak peek of

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what's coming up next

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yeah I think we we all realize that

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there are massive challenges in steel

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industry to to go into green steel and

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we completely as Jennifer said before

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actually we completely admire what prime

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Metals is doing to really make green

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steel you can take the example of this

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Green Lounge orange is green and all the

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stuff what you're doing great job hats

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off to you guys so certainly Lanza Tech

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also sees a huge sort of potential there

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with Corporation cooperation with prime

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metals to take the technology take the

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challenge to enable our steel customers

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to make green steel if possible tomorrow

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not to wait for three years five years

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when you have all this infrastructure

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with all those hydrogen and everything

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so technology is ready to go and work

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together with prime Metals we really

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want to accelerate commercialization of

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Lanza tech technology and also enable

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decarbonization axillary decarbonation

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for the steel industry as quickly as we

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can so this is what we're going to

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achieve over the next few years together

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with prime metal that's our objective

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correct

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absolutely correct

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so thanks let's have a an outlook here

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future outlook how will the steel

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industry look like in 10 years in your

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mind Alexander well I would say 10 years

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is a pretty short Outlook and when we

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talk about this still distilled sector

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so

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um if I look into the crystal ball I

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would say in 10 years it it won't look

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so different from from today

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there for sure will be some movements

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especially in the European steel sector

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with implementation of more electric Arc

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furnaces so it's going toward

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electrification but 10 years is a short

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time frame so well in 10 years we will

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still still see most of the blast

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furnaces there that are producing hot

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metal still in place if we talk about 20

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40 20 50 it might look differently so

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our forecast is that after 2050

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the the capacity of the plus furnace

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production will have

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but if we look into India into southeast

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Asia we will have many new Blasphemous

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assets even in 2030 2040 so and that's

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also our strong belief the the only way

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to decarbonize this relatively new Blast

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Furnace assets is carbon capture storage

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and utilization and I'm also a strong

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believer in the utilization so there

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will be a massive amount that we are

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going to capture in in CO2 but the best

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way is not to sequestrate it the best

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way is to give the carbon a second

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second life and that's all about the

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story of carbon smart

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Carl would you like to add something

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yeah man I'm basically in line here with

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the lxas I mean what we will see in 10

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years is my eafs more DIY a little

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hydrogen you know use also more and more

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but as we know the steel industry is not

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the most disruptive industry uh you know

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and we have a more transformational way

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in in change but uh what I want to say

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here is that we sometimes I think also

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our industry needs to move Boulder you

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know we want to see more builder moves

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when when we see you know the uh the

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emerging countries for example and I'm

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traveling a lot we see here much more

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you know uh aggressiveness in technology

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adaptation rate I mean the technology

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adaptation rate is just amazing you know

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when you look uh specifically into Asia

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how fast they move and I think I wish

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also in the western world that we are

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sometimes more aggressive moving forward

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into new technologies sometimes I feel

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that you know we are

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you know present in the discussion about

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the return on investment

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what the technology bring what is the

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business case but if you have a vision

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you know you need to go for it if you

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believe in it and sometimes I think we

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are here a little bit captured in this

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discussion and I think also we all love

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Tesla you know a lot of people maybe

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drive electric cars but I think when

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Elon Musk would have always based his

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decisions on the ROI you know I think we

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have no electric cars on the road today

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and this is I think something where

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where we need to move and that's

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something we want to see in the future

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thank you

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so green steel is indeed

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um probably the main facilitator for the

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steel industry in Europe and there are

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many interesting developments right now

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going on and Alexander could you give us

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an update on the current situation in

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Europe

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within the field of green steel

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production yeah well Europe is indeed

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ahead and leading the decarbonization a

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story and that all started as all of the

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audience will know with uh with the

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announcement of the green deal and the

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whole subsequent uh supporting

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mechanisms and recently now with the new

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ETS and sebum and now with the new

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industrial act coming into coming into

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place with governmental funding and so

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on so most of the European steel mills

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have set a sound password plan how to to

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decarbonize but anyhow this

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decarbonization will will come in in

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phases

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so there are intermediate targets and

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most of the major steel makers have set

play13:21

intermediate Target for 2030 and Target

play13:24

then at least the latest to be Net Zero

play13:27

by by 20 2050 and the if we look there

play13:32

is not one single way to it to achieve

play13:35

that the net serial Target in 20 20 50.

play13:39

so that's really a wide range of

play13:41

Technologies and different strategies

play13:44

they're going they're going to apply and

play13:47

like the one also of Arsenal metal and

play13:51

great having also Anderson sitting here

play13:54

in the in the audience

play13:55

for for Silo metal and in the integant

play13:59

project I guess it really important and

play14:03

and cool having now the first

play14:06

industrial scale project and not only

play14:11

saying a project it's it's it's just

play14:14

amazing yeah from from the basis of the

play14:19

design of the quality of the safety

play14:22

there so it it's a showcase it's a real

play14:25

Showcase in in Europe and I do hope that

play14:29

with this showcase is

play14:31

um we we will get the right response

play14:35

from other steel makers that this is one

play14:39

of the the pillars to achieve Net Zero

play14:43

yeah thanks and you mentioned the 2058

play14:46

Target obviously many blast furnaces

play14:49

will be phased out by 2050.

play14:52

um

play14:53

Carl will CC us Technologies still be

play14:57

relevant in the future

play14:59

good question I mean uh yes indeed you

play15:03

know to answer that straight I mean the

play15:06

blast furnace says Alexa mentioned is

play15:08

not going away

play15:09

and you know at the end you know we have

play15:12

all those numbers at the moment on the

play15:13

table and on the slides you know we we

play15:16

what we need to grade in these

play15:18

Transformations enormous you know the

play15:19

efforts when we cannot Electrify the

play15:22

whole world huh you know we need to

play15:24

Triple until 2050 I think I read this

play15:27

article in uh in financial times this

play15:29

week you know the triple the the you

play15:32

know energy production to 90 beta what

play15:35

hours or something like that and what is

play15:38

with the infrastructure so you know the

play15:40

grids have to be J so we cannot

play15:42

Electrify everything you know so I think

play15:45

there's a lot of questions to be uh

play15:48

answered they are still open and that's

play15:50

the reason why why we believe that

play15:53

carbon capture is is a very important

play15:56

solution for the future we need to

play15:58

innovate more on those kind of solution

play16:00

carbon capture utilization

play16:02

uh and uh I think this uh there is a

play16:05

much more innovative solutions out there

play16:08

and I think uh that's the way we want to

play16:10

go together with Lancer deck and then

play16:12

also we believe in this circular economy

play16:15

and I think this is the only way to go

play16:20

and uh Jennifer in your mind what are

play16:22

the key

play16:24

um success factors for steel producers

play16:26

who just got started with their efforts

play16:28

to reduce their carbon footprint

play16:32

the way I think about carbon footprint

play16:34

is what's the right place for carbon so

play16:39

today we use carbon for power production

play16:41

we use carbon for fuels and we use

play16:45

carbon for all of the materials we use

play16:48

in our daily lives

play16:51

we can start to couple Supply chains

play16:54

like steel making where there is some

play16:57

carbon that's a byproduct of the process

play17:00

and it's being used chemically so you're

play17:03

not going to displace that simply with

play17:05

power you take that byproduct carbon and

play17:08

you can recycle it and give it a second

play17:10

chance then the second thing you end up

play17:13

doing if you make a material is you keep

play17:16

additional fossil in the ground

play17:18

this linear supply chain that we have of

play17:22

carbon from the ground to a product to

play17:25

the air or to our oceans has to be

play17:28

broken and so this is a way of breaking

play17:30

it by recycling a carbon that was used

play17:33

to make steel to make something else our

play17:37

first project in Europe with our solar

play17:39

middle is making ethanol if you go

play17:41

across to the little booth that we have

play17:44

you will see a Zara dress where the

play17:47

polyester was made from a recycled

play17:50

carbon at a steel mill in China we've

play17:53

made dresses we've made running shorts

play17:57

we've made Cody Cody has made the Gucci

play18:01

they're Top Line perfume from this and

play18:04

so if you take a step back you should

play18:07

let it blow your mind right that a gas

play18:10

that was going to be in the atmosphere

play18:13

as particular emissions and greenhouse

play18:15

gases instead was captured and converted

play18:18

the things we use and need every day and

play18:22

I think that circular economy is what

play18:25

we're doing that circular economy is

play18:27

what we're bringing as part of this

play18:29

partnership with steel producers to

play18:33

create a very different carbon economy

play18:36

Net Zero is a great Target

play18:38

but more importantly The Net Zero is how

play18:42

to create a future where there is no

play18:44

such thing as waste where there is no

play18:46

such thing as pollution and and that's

play18:49

what we're working towards that this is

play18:51

a step in that Journey

play18:55

great thanks and could you also tell us

play18:58

a bit more about the next exciting

play19:01

milestones for for Lance attack going

play19:03

forward sure

play19:06

um so we just took the company public

play19:08

and our next Milestones are about

play19:11

diffusing the technology working with

play19:13

more steel companies but also we've got

play19:16

plants in refineries we're starting to

play19:19

use with Indian oil in in India we have

play19:22

a plant we have plants also with

play19:24

Municipal Solid Waste we can use many

play19:26

resources so the next step for us is to

play19:29

do more deployment and this is actually

play19:32

why working with somebody like Prime

play19:34

Metals is so important right the big

play19:37

gorilla

play19:38

helping us on this journey you're you're

play19:42

the big gorilla he's just along for the

play19:45

ride

play19:46

um but you know it's about that journey

play19:49

of big companies partnering with small

play19:52

companies to create the future right and

play19:54

and still come companies taking risks

play19:56

right when our solar Metals said we're

play19:59

going to deploy this we didn't have a

play20:01

commercial plant anywhere and yet they

play20:04

stepped up so I think the future is is

play20:07

about partnership and the future is

play20:10

about deploying and for us our biggest

play20:12

Milestone is just to build more

play20:14

facilities with companies that are

play20:17

willing to say let's try something a

play20:20

little different that creates a better

play20:22

future

play20:25

thank you building Partnerships is

play20:27

indeed a key success factor and with

play20:31

that we have actually come to the Q a

play20:35

session so this is

play20:37

an opportunity for you here in in the

play20:40

audience to direct your questions to our

play20:44

panelists here

play20:46

so please go ahead yes we have a

play20:49

question here

play20:52

good morning thank you for this very

play20:55

nice presentation and session my

play20:57

question is about the market size for

play20:59

the carbon utilization for the CO2

play21:01

utilization assuming that all the

play21:04

technology will be the same with Las

play21:06

furnaces production in worldwide so do

play21:09

you believe that we can develop around 2

play21:11

billion ton market for the CO2 producers

play21:15

in the world

play21:17

yeah absolutely so

play21:19

um

play21:20

first thing to consider is that

play21:23

the world uses a hundred billion gallons

play21:27

of sustainable aviation fuel ethanol

play21:30

produced from steel mill gas can be

play21:33

converted to F to sustainable aviation

play21:35

fuel so that's a massive Market just if

play21:39

you consider decarbonizing Aviation so

play21:42

imagine decarbonizing Aviation with a

play21:45

solution that also decarbonizes steel

play21:47

now then if you go beyond that ethanol

play21:50

can be converted to ethylene ethylene is

play21:53

the largest commodity chemical used

play21:55

today in the petrochemical industry it

play21:58

is the feedstock for almost everything

play22:00

polyester polyethylene EVA foam this is

play22:05

everywhere and so there's

play22:07

hundreds of thousands actually millions

play22:10

of tons of ethylene derived products

play22:13

being made every day so we're not gonna

play22:15

run out of places to do this and as a

play22:20

second additional Milestone what we're

play22:22

doing to go beyond which I didn't talk

play22:24

about at all our original microbe that's

play22:27

commercial is an actual organism that

play22:30

we've optimized but we have learned how

play22:32

to genetically modify the organism to

play22:35

make acetone which is the basis for

play22:37

acrylics to make isopropanol which is

play22:41

the basis for polypropylene medical

play22:44

plastic

play22:46

plastic for your cars all of these

play22:48

things are based on polypropylene so

play22:51

there's a long journey in being able to

play22:54

use gases from a steel mill

play22:57

to make all the products we need I'm not

play23:00

worried about running out of Market

play23:07

any more questions

play23:10

yes

play23:13

it's a very inspiring you know to see

play23:17

the the story I'd like to give you an

play23:18

opportunity to talk a little bit about

play23:21

when you started and I am interested to

play23:26

to bring to the attention of everybody

play23:29

that the transition that Alex was

play23:32

talking about you know like in 10 years

play23:34

20 years how in just a few years you

play23:37

were able to be here with a

play23:40

demonstration plant right and that gives

play23:43

us hope that there are more to come

play23:45

right that other approaches as well that

play23:48

can be developed that will help us to

play23:50

get to our Targets in 2050.

play23:54

um do you want me to to start with that

play23:56

um so lens attack's been around since

play23:59

2005. it was founded in New Zealand and

play24:03

our first commercial plan didn't start

play24:05

up until 2018 and

play24:09

it seems like a long time but it's a

play24:12

really short time for a brand new

play24:14

technology that nobody had ever done gas

play24:17

fermentation and so

play24:21

I want to highlight that we did a lot of

play24:24

lab experiments but we also did a lot of

play24:27

pilots and demos before we dared to say

play24:32

that technology was ready for commercial

play24:35

and the technology had to be optimized

play24:38

to reduce the cost because we're making

play24:39

a commodity material and so we optimized

play24:43

the

play24:44

bioreactor the process the vitamins this

play24:47

has taken us it took 15 years for the

play24:50

first one we're now on an 18-year

play24:52

Journey the reason I want to say that is

play24:54

because we have to be really conscious

play24:57

of solutions and how much time it takes

play25:00

to really grow a brand new solution and

play25:03

I think that's why you asked me the

play25:04

question it's there's no magic wand out

play25:08

there that allows the technology to go

play25:10

from the lab to commercial scale it's

play25:13

just a lot of hard work a lot of

play25:15

important Partnerships and and and it's

play25:18

just a journey and and so I think if

play25:20

that's what you were asking and I always

play25:23

like to say that any technology that's

play25:25

not being commercially practiced today

play25:27

is not going to contribute in 2030. you

play25:31

just can't put enough Steel in the

play25:33

ground you know for us it takes a year

play25:35

so sometimes to get a compressor for our

play25:37

first commercial plan so for any

play25:39

commercial plants so there's just no

play25:41

shortening this timeline but what we can

play25:44

do is work together faster to bring

play25:47

other new technologies out and that's I

play25:51

think the answer

play25:53

I don't know if you want to add

play25:55

yeah I think uh what I still see you

play25:58

know is with any new technology you know

play26:00

and we have this famous craft you know

play26:02

when you go out on the coast side you

play26:04

know that in the beginning very high the

play26:06

cost you make the industrial application

play26:08

but normally you run down and the the

play26:11

experience you gain through this

play26:12

industrialization you know then also the

play26:16

impact and the the cost and the business

play26:17

model in the future so I think there's

play26:19

much more potential we see in the

play26:22

technology and the further development

play26:23

having this experience from the plants

play26:26

and I think there we see much more

play26:29

applications in the future and also

play26:31

going into those different markets

play26:33

that's fascinating for me and I think

play26:35

all people in the steel industry get

play26:37

when Jennifer talks about all these

play26:39

chemical terms we all get scared because

play26:42

it's not our world you know but at the

play26:45

end we need to learn to with these kind

play26:47

of terms and this uh this openness going

play26:50

into different Industries and seeing all

play26:52

this opportunity that's amazing yeah

play26:56

thank you we still have time

play27:00

so please go ahead if you have any

play27:02

questions

play27:04

yeah Jennifer you described you know all

play27:07

the potential Market that could be out

play27:09

there with steel mill gases right but

play27:11

what do you think is really the

play27:12

bottleneck is it really still maturing

play27:15

that does the technology have to mature

play27:17

more to get to larger scale or is it

play27:20

economics of the product if you make

play27:22

ethanol or whatever you're making is it

play27:23

the is it the economics of that product

play27:25

or is it technology or both or what I'm

play27:28

trying to understand what's the rate

play27:30

limiting step to get to large scale that

play27:33

that's a great question and and what I

play27:35

would say is

play27:36

um we're gonna have by the end of this

play27:39

year six commercial plants operating and

play27:42

to me that's important because the more

play27:46

you build

play27:47

the cheaper it gets right the more you

play27:50

can optimize the technology and reduce

play27:52

cost and there's no question we have to

play27:54

reduce costs if we want this to be

play27:56

everywhere we need to get better at

play27:59

building them in a way that makes more

play28:02

economic sense

play28:04

um so that's the first step

play28:06

um but I think with every new technology

play28:08

you eventually get to an exponential

play28:10

curve I I'm sure you all remember solar

play28:13

you know in 2010 we were all saying

play28:16

solar is always going to be 10 years

play28:19

away now everywhere you look there's a

play28:22

solar installation and it's because

play28:24

technology deploys exponentially and so

play28:27

our goal is to reduce cost enough that

play28:31

we get to that exponential part of the

play28:33

curve in the next few years so that then

play28:36

we're just deploying them massively in

play28:39

parallel

play28:41

so I think scale and and getting down

play28:44

the cost over the two things I would

play28:47

also say we're at the bottom gas

play28:49

fermentation is brand new right as a

play28:53

technology so we're at the bottom of our

play28:55

learning curve we will we get more

play28:57

efficient by the time a plant is built

play29:00

we've got a Next Generation microbin and

play29:03

Next Generation media recipe so we see

play29:06

that change happening in real time so

play29:10

Technology Innovation will be important

play29:12

as well

play29:15

there is still room for four questions

play29:18

if you have anything more yes please go

play29:21

ahead

play29:25

hi I am Dinesh from Edom Consulting and

play29:28

it was a wonderful presentation thank

play29:30

you for the good discussion uh my

play29:34

question is your uh you were discussing

play29:37

about gas fermentation and genetically

play29:40

modified organic organism

play29:43

could you please elaborate a little bit

play29:45

more about the process of this

play29:47

technology

play29:49

um

play29:50

so

play29:52

I'll I'll go ahead and answer it

play29:56

um I could have let Sanjeev as well

play29:58

um so what we do is is gas fermentation

play30:02

so we have a bacteria that eats hydrogen

play30:05

carbon monoxide and carbon dioxide and

play30:09

actually I should say that that that

play30:10

also makes it really nice for steel

play30:12

because a steel transitions to hydrogen

play30:15

from Blast Furnace if you transition in

play30:18

a location you can still use the same

play30:20

Reactor with CO2 and hydrogen because

play30:24

I'm guessing the transition will involve

play30:26

hydrogen so the bacteria efficiently

play30:29

eats it it's like making beer from sugar

play30:32

except instead of yeast we use bacteria

play30:35

and instead of sugar we use these gases

play30:38

now this is all done in a continuous

play30:42

bioreactor you use the fermentation in a

play30:45

reactor that is a batch you you mix

play30:48

sugar and yeast and you let it go for

play30:51

three months ones this happens in

play30:54

seconds so the gas comes in it's

play30:57

converted and the ethanol goes out

play31:01

we recycle the water

play31:04

we use vitamins and minerals because

play31:06

just like you bacteria needs more than

play31:09

just a carbon and and so that's all part

play31:13

of the process and then the last thing

play31:15

you should know is we have produced as a

play31:18

co-product so the bacteria is alive in

play31:21

this reactor that's full of water it is

play31:24

dividing so you don't want it to plug

play31:26

the reactor so you always take bacteria

play31:29

out when you take the bacteria you dry

play31:32

it

play31:33

in China we sell it as animal food in

play31:36

India we will sell it as animal food

play31:38

it's protein rich and so it makes a good

play31:42

co-product so we make ethanol and we

play31:45

make bacteria that is dried and is a

play31:47

co-product that is a natural organism

play31:50

the one that makes ethanol next year

play31:53

we'll be introducing a genetically

play31:55

modified organism that we have taught

play31:59

how to make other chemicals the first

play32:02

ones will be acetone and isopropanol

play32:05

and that

play32:07

is something I get even more excited

play32:09

about because the reactor that you have

play32:13

built to make ethanol can also be used

play32:16

to make other chemicals so you don't

play32:19

have to build

play32:20

what was here the arcilla middle reactor

play32:23

you don't have to build another one you

play32:26

just say the price of acetone is higher

play32:29

I'm gonna for the next six months make

play32:32

acetone instead of making ethanol and

play32:35

and to me that's very exciting because

play32:38

you can start imagine local Supply

play32:40

chains making all the chemicals you need

play32:43

at the time that you need them it's a

play32:46

it's a very different way of thinking

play32:48

about a carbon economy

play32:53

thank you

play32:55

we would still have time for one or a

play32:58

few questions

play33:00

if there is

play33:03

anyone

play33:07

okay one more yes

play33:09

before that sorry I just I think Mr

play33:13

manochi I think you have to leave for

play33:14

your keynote speeches at start right

play33:17

so I would like to thank you for your

play33:19

participation and your insights thank

play33:21

you so much and all the best for your

play33:23

Keynotes

play33:25

[Applause]

play33:29

yes please go ahead thank you my

play33:32

question is going to be divided in two

play33:34

things the first one is how long do you

play33:37

take in order to develop a project the

play33:40

project with the size or the capacity of

play33:42

capture and utilization that you have

play33:44

today and how the ambition to grow to

play33:47

scale up to a larger

play33:49

capacity needed for Blast Furnace

play33:52

capture

play33:57

I I can start it off so well I would say

play34:01

it's it's the same thing Jennifer

play34:03

mentioned well you have to get to get

play34:06

the first plant into operation you're

play34:08

still learning curve you get better and

play34:11

you get quicker you have to standardize

play34:13

to modularize

play34:15

and that's the basis that you get a

play34:19

shorter project timeline yeah so well at

play34:23

the at the end such type of of projects

play34:27

are pretty pretty complex so it's large

play34:30

scale

play34:31

TurnKey infrastructure projects but what

play34:35

what can be done for for sure at the end

play34:38

is a timeline and I hope you agree

play34:40

Jennifer on that is is around

play34:43

two and a half years

play34:44

uh if well they can always come

play34:49

something in between yeah if we look on

play34:51

on again twisty pandemic and and

play34:53

whatever that holds you up here but

play34:55

let's assume everything runs well it's

play34:58

modernized optimized two and a half

play35:01

years uh from uh from signing of the of

play35:05

the contract till hot commissioning

play35:09

only other thing I would add is

play35:11

um the reactors are modular so it's

play35:14

quite scalable and we've also done some

play35:18

new reactor developments so now we can

play35:20

get two times the throughput in the same

play35:23

reactor size so we're we're constantly

play35:25

improving but it it's it's a very

play35:28

scalable process I think

play35:35

yes I have one more question uh just one

play35:39

more question this is to Mr Alexander

play35:42

my question is we talked about green

play35:45

hydrogen we are talking about ccos and

play35:49

we also talk about the economics

play35:50

involved in this

play35:52

my question is

play35:54

do you find any risk of any other

play35:58

Advanced Metal or material could take up

play36:01

on Steel

play36:04

to replace steel to replace steel yes no

play36:07

I don't think so so uh Still Still uh

play36:10

has come to stay for forever so if you

play36:13

look on the advancement of the

play36:16

properties of of Steel it's still an

play36:19

exponential curve uh just look on

play36:22

quality of Automotive sheets so the

play36:26

sheets become much thinner

play36:28

with small tensile strengths when we

play36:31

talk about Advanced high steel strengths

play36:33

we're going now into really hard

play36:35

materials when we talk about steel for

play36:38

for uh going into the energy sector

play36:42

immobility sector so silica silicon

play36:44

steel at the end and this advancement

play36:47

will will go for forever so steel is the

play36:51

material to stay and the main reason is

play36:54

because it's the only material that you

play36:57

can

play36:58

use a secondary raw material again and

play37:02

again and again so every ton of Steel is

play37:05

is used multiple times at the end of the

play37:09

of the life cycle so I don't see any

play37:12

reason why any other material should

play37:14

replace steel even on the long term

play37:18

thank you

play37:21

thank you for all your questions really

play37:24

well appreciated

play37:26

um we would have time for one yes

play37:33

sorry we have a question from this side

play37:35

about carbon monoxide you mentioned

play37:38

before that is a mix between carbon

play37:40

monoxide and carbon dioxide but this

play37:42

technology can be based also or which is

play37:44

the percentage of carbon dioxide and

play37:47

monoxide or full carbon dioxide this can

play37:51

be can be used yes so the the way to

play37:53

think about it is the organism can use

play37:56

carbon monoxide it has carbon and energy

play37:59

and so all it needs is carbon monoxide

play38:02

it uses water to make hydrogen so all it

play38:06

needs is carbon monoxide

play38:08

if you have carbon dioxide carbon

play38:12

dioxide only has carbon it has no energy

play38:14

so to convert carbon dioxide you have to

play38:18

bring in hydrogen so then the organism

play38:21

uses the energy from the hydrogen to

play38:25

make the products but it makes the same

play38:27

products carbon monoxide or carbon

play38:30

dioxide and hydrogen

play38:32

if um

play38:34

you have carbon monoxide

play38:37

and you add hydrogen you just get higher

play38:40

yields because you don't take any carbon

play38:42

monoxide to make you know hydrogen right

play38:46

you don't have to do that and so it's

play38:49

actually a beautiful system in my mind

play38:51

because as the steel industry

play38:54

transitions

play38:55

first is carbon monoxide

play38:58

then you start to have some green

play39:00

hydrogen available now you use the same

play39:03

system to increase your ethanol yield

play39:05

you add hydrogen you make more money

play39:08

more product

play39:09

and then someday there is no more carbon

play39:12

monoxide at that site now you use carbon

play39:15

dioxide and probably the only reason you

play39:18

can do that is because you've got

play39:19

hydrogen so you're on a journey of

play39:22

transition using this so it's it's kind

play39:27

of cool it's the only way I describe it

play39:29

but but always think about carbon and

play39:31

energy in thinking about how the

play39:33

organism works

play39:38

any more questions

play39:43

so if not I would like to thank you all

play39:46

for participating

play39:48

and follow all your questions of course

play39:50

and a special thanks to our panelists

play39:54

here as well for sharing your insights

play39:57

thank you so much

play39:58

[Applause]

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Связанные теги
Gas FermentationSustainable SteelDecarbonizationLanzaTechPrimetalsGreen TechnologyCarbon CaptureCO2 UtilizationIndustry InnovationCircular EconomyFermentation Process
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