Emperador balayan batangas

Summary

This transcript outlines the operations and technological advancements of Pro-Green Agricorp's distillery division, highlighting its commitment to excellence in the production of high-quality fuel alcohol and ethyl alcohol. It details the sophisticated processes involved in fermentation, distillation, bioethanol production, CO2 recovery, wastewater treatment, and energy-efficient systems, such as multi-pressure distillation and biogas generation. The transcript also celebrates the long-standing partnership with Praj, underscoring their collaboration in building world-class plants and innovations in the alcohol industry. The narrative culminates with congratulations on the grand opening of Pro-Green's 200,000-liter per day ethanol complex.

Takeaways

• 😀 Pro-Green Agricorp has earned a reputation for reliability in producing and delivering fuel-grade alcohol.
• 😀 Emperador Distillers Incorporated (EDI) acquired Condes and renamed the company, continuing its focus on world-class ethyl alcohol production.
• 😀 The fermentation plant at Pro-Green Balayan has a daily capacity of 200,000 liters, operating on molasses and cane juice.
• 😀 Pro-Green uses an energy-efficient, multi-pressure distillation system with 10 columns that help conserve heat and energy during alcohol production.
• 😀 The bioethanol plant at Pro-Green is capable of producing 200,000 liters of high-purity ethanol per day (99.7% purity).
• 😀 A CO2 recovery and liquefaction plant captures and processes 100 metric tons of CO2 per day, reducing emissions and providing a useful byproduct.
• 😀 The wastewater treatment system utilizes an anaerobic bio-methylation process (Ecomed XT) to convert organic matter into biogas.
• 😀 Pro-Green's boiler system, powered by coal, gas, or biogas, produces 45 tons of steam per hour and includes an electrostatic precipitator to reduce pollution.
• 😀 The steam-driven turbine generator at Pro-Green produces 5 MW of electricity, providing energy for the distillery operations.
• 😀 Pro-Green's location along Balayan Bay with easy access for large vessels and road connectivity supports both logistics and industrial growth.
• 😀 Praj has been a long-term partner of Pro-Green, contributing to the development of advanced distillation technology and supporting the production of premium alcohol products like Emperor.

Q & A

What is Pro-Green Agricorp known for in the fuel alcohol industry?

Pro-Green Agricorp is known for its reliability, quality production, and efficient delivery of fuel alcohol, backed by the expertise and professionalism of its team.

What significant change occurred at Emperador Distillers Incorporated (EDI)?

Emperador Distillers Incorporated (EDI) acquired all properties of Condes, leading to the company's name change to Emperador Distillers Incorporated.

How does the fermentation plant of Pro-Green operate during different seasons?

The fermentation plant at Pro-Green operates on pure molasses during the off-milling season and on a mixture of molasses and partially concentrated cane juice during the milling season.

What makes Pro-Green's distillation process energy-efficient?

Pro-Green uses an eco-fine multi-pressure distillation system with 10 columns operating at different pressures, recycling heat energy to conserve energy during the distillation process.

What technology is used in Pro-Green's fuel-grade ethanol plant?

Pro-Green's fuel-grade ethanol plant uses Prodigy Industries' ECCUMAL molecular sieve dehydration technology to produce fuel-grade alcohol with a purity of at least 99.7% by volume.

What is the purpose of Pro-Green's CO2 recovery and liquefaction plant?

The CO2 recovery and liquefaction plant captures carbon dioxide generated from fermentation and converts it into a useful product, producing 100 metric tons of liquid CO2 per day.

How does Pro-Green handle wastewater from its distillery operations?

Pro-Green employs an anaerobic bio-methylation system, called Ecomed XT, to treat spent wash from distillation and convert organic matter into biogas, providing a renewable energy source.

What is the capacity of Pro-Green's boiler system?

Pro-Green's boiler is capable of producing 45 tons per hour of superheated steam at 67 bars and 485°C, using a combination of gas, coal, and biogas as fuel.

What is the role of the steam-driven turbo generator at Pro-Green?

The steam-driven turbo generator set at Pro-Green generates 5 megawatts of electricity, providing power to the distillery operations.

What makes the sugarcane milling process at Pro-Green unique?

Pro-Green's sugarcane milling process uses a conventional cane crushing method with a set of quadruple effect evaporators that concentrate juice to 19 degrees Brix for further processing.

How does the port location of Pro-Green benefit the company?

Pro-Green’s port located along Balayan Bay allows easy access for deep-water vessels, making it an ideal site for light to heavy industries with both road and sea access.

How long has the partnership between Praj Engineering and Emperador Distillers been, and what is its significance?

The partnership between Praj Engineering and Emperador Distillers has lasted for over 15 years. It has been instrumental in developing innovative solutions, such as the multi-pressure distillation plant and world-class energy integration for ethanol production.