Inside the Instant Noodles Factory | Noodles Factory Process

Summary

This video offers a behind-the-scenes look at the production of various food items and currency. It showcases the creation of Korean spicy noodles, detailing the mixing of ingredients like wheat flour, water, salt, and canu to achieve the perfect chewy texture. The script also describes high-tech machinery transforming dough into thin sheets, which are then cut into noodles. Further segments cover the automation in food packaging, the psychological design of product packaging, and the meticulous process of currency note production, including the use of cotton for paper and advanced printing techniques for security features. The video also touches on the production of chocolate, bread sticks, butter, and ghee, emphasizing the efficiency and precision of modern food manufacturing.

Takeaways

• 🍜 The manufacturing process of Korean spicy noodles begins with mixing key ingredients like wheat flour, water, salt, and a special ingredient called canu to create the dough.
• 🏭 High-tech machinery and conveyor belts are utilized to transform the dough into thin, perfectly measured noodle sheets, which are then cut into noodles by sharp blades.
• 🔪 The noodle production line includes a meticulous cutting process that ensures each noodle maintains its form and spacing, thanks to separators.
• 🍲 Raw noodles are prepared for steaming by being sprayed with water, which helps them steam properly and get half-cooked.
• 🤖 Automation plays a significant role in the noodle production, with machines cutting, frying, and packing the noodles without human intervention.
• 🥗 The final product includes the addition of dried ingredients like green onions and mushrooms, along with flavor packets and sauces, all added in precise portions.
• 📦 Psychological research influences the vibrant and eye-catching design of Korean noodle packaging to appeal to consumers' emotions and taste expectations.
• 🤖 Robotic arms are used in the packaging process to pick up cups, place noodles, and add toppings before sealing, showcasing the integration of robotics in food manufacturing.
• 🚛 The production process concludes with secure transportation of the finished product, ensuring the safety and integrity of the goods.
• 🍫 The script also touches on the production of chocolate, emphasizing its mood-enhancing properties and the fact that it can be part of a healthy diet when consumed in moderation.
• 🐄 The dairy process is highlighted, from the collection of milk using VR glasses to keep cows relaxed, to the transformation of milk into butter and ghee through various stages of processing.

Q & A

What is the special ingredient used in making Korean spicy noodles?

The special ingredient used in making Korean spicy noodles is called 'canu', which contributes to the noodles' chewy texture.

How is the dough for the noodles prepared?

The dough is prepared by mixing wheat flour, water, salt, and the special ingredient canu until it reaches the perfect consistency, not too hard or too soft.

What machinery is used to thin out the noodle dough?

Modern high-tech machinery, including roller machines and conveyor belts, is used to thin out the noodle dough to the precise thickness.

How are the noodles cut into the desired shape?

The thin stretchy sheet of dough is passed through sharp blades that cut it into curvy noodles of the exact size and shape.

What process do the noodles undergo after being cut?

After being cut, the noodles are steamed, half-cooked, and then cut into the exact size needed and placed into molds.

How are the noodles fried and what is the duration of the frying process?

The noodles are quickly fried in hot oil for just 2 minutes.

What machinery is used to automate the process of placing noodles into cups?

Robotic arms are used to pick up cups for the noodles and place the noodles exactly on top of them.

How are the flavors added to the cup noodles?

Flavors are added by including chopped green onions, mushrooms, and other dried ingredients, along with a packet of taste maker and sauces.

What is the role of the roller drums in the packaging process of the noodles?

The roller drums ensure that each cup is sealed tightly, maintaining the flavor and freshness of the noodles.

How does the robot contribute to the stacking of noodle boxes?

The robot handles the stacking of boxes gently and with care, making sets of six boxes and easily lifting and stacking them in one place for easy transport.

Why is the design of the noodle packaging considered important?

The design of the noodle packaging is considered important because it appeals to emotions and taste expectations, creating a visual and tactile experience that complements the culinary one.