TERNYATA BEGINI PROSES PRODUKSI PEMBUATAN MENTEGA DARI SUSU | MENTEGA VS MARGARIN

REKAYASA PRODUKSI
9 Oct 202208:42

Summary

TLDRThe video script discusses the differences between margarine and butter, highlighting butter's superior taste and nutritional benefits, especially when made from grass-fed cow's milk. It details the butter-making process supported by Amul factory in India, from sourcing milk to final packaging. The script emphasizes the impact of cow feed on butter's nutrients, the pasteurization process, and quality checks including fat, water, and salt content, ensuring the butter meets production standards.

Takeaways

  • 🧈 Butter and margarine may look similar but have different bases and compositions.
  • 🐄 Butter is made from animal fat, typically from cow's milk, while margarine is made from plant oils like canola, palm, and others containing unsaturated fats.
  • 🍰 Margarine is suitable for frying food, whereas butter is ideal for baked goods like cookies and frostings due to its richer taste.
  • 🌿 The diet of the cows affects the nutrition in the butter; grass-fed cows produce butter with higher levels of vitamin K2, CLA, and omega-3.
  • 🥛 Amul, an Indian dairy company, empowers local milk producers by collecting milk from small farms for processing.
  • 🔬 The company tests raw milk for color, smell, and consistency before processing.
  • 🚜 After collection, milk is pasteurized and processed to separate the butter cream from the liquid, known as skim milk.
  • 🧊 The butter-making process involves mixing butter cream with salt in a vacuum blender to ensure consistency and flavor.
  • 🔍 Quality control checks are performed in the lab to ensure butter meets the company's standards for moisture, fat, salt, and other contents.
  • 🛍️ The final product is packaged, checked for weight, and passed through a metal detector to ensure no contamination before being wrapped and sent to storage.
  • 🚚 Amul distributes various packaging variants of butter throughout India and to international consumers.

Q & A

  • What are the main differences between margarine and butter?

    -The main differences between margarine and butter are their base ingredients and content. Butter is made from animal fat, typically from cow's milk, while margarine is made from plant oils like canola, palm, and other oils containing unsaturated fats.

  • What is the ideal use for butter in cooking?

    -Butter is ideal for baking, especially for pastries, cookies, and frostings, because it has a richer flavor compared to margarine.

  • How does the diet of cows affect the nutritional content of butter?

    -Butter made from milk of cows that are fed grass can contain vitamin K2, CLA, and omega-3 fatty acids, which can improve bone health. However, butter made from milk of cows fed with silage contains fewer nutrients compared to grass-fed cows.

  • What is the role of Amul company in the production of butter as mentioned in the script?

    -Amul company in India empowers dairy farming communities by collecting milk from small farms. They receive raw cow's milk daily and process it into butter.

  • How much raw cow's milk does Amul company receive daily?

    -Amul company can receive up to 3 million liters of raw cow's milk every day.

  • What is the purpose of the separator machine in butter production?

    -The separator machine spins to separate the raw cream from the remaining liquid, with the cream being called butter cream and the remaining liquid being called skim milk.

  • What is the fat content percentage of butter cream?

    -Butter cream has a fat content of 38%.

  • How is the butter cream processed after separation?

    -After separation, butter cream is mixed with a specific amount of salt in a vacuum blender according to the required measurements.

  • What checks are performed on the butter in the laboratory?

    -In the laboratory, butter is checked for water content, fat content, salt content, and other contents to ensure it meets the company's production standards.

  • How is the color of the butter checked?

    -The color of the butter is checked using a photo sensor to ensure the product never changes from its original content to color.

  • What is the packaging process for butter after production?

    -The production process begins with wrapping paper being pulled into the cutting area, where butter is shaped and cut into 100-gram portions, wrapped with paper, and then folded by a machine. It is then taken to the packaging room, checked for weight, passed through a metal detector for contamination, and finally wrapped with outer wrapping paper and packed into boxes.

  • Where is the butter distributed after packaging?

    -The butter is distributed throughout India and to consumers abroad in various packaging variants.

Outlines

00:00

🧈 Butter vs. Margarine: Differences and Production

This paragraph discusses the differences between butter and margarine, highlighting their base ingredients and uses. Butter is made from animal fat, typically from cow's milk, whereas margarine is made from plant oils like canola, soybean, and palm oil, which contain unsaturated fats. Butter is ideal for baking cookies and frosting due to its richer taste compared to margarine, which is better for frying. The script then transitions to discuss the production process of butter, supported by Amul's factory in India. The base ingredient for butter in the video is cow's milk, and the diet of the cows affects the nutrition in the butter. Butter from grass-fed cows contains vitamin K2, CLA, and omega-3, while butter from cows fed with silage contains fewer nutrients. Amul empowers small dairy farmers by collecting their milk, which is then tested for color, smell, and consistency. The milk is pasteurized and processed to separate the butter cream from the liquid, which is then mixed with a small percentage of skim milk. The butter cream, containing 38% fat, is the key ingredient in butter production.

05:01

🏭 The Production Process of Butter at Amul

This paragraph details the production process of butter at Amul's factory. After the butter cream is separated, it is processed in a vacuum blender where it is mixed with salt according to the required measurement. Samples are then taken for laboratory testing to check for moisture, fat, salt content, and other standards. The color of the butter is also checked using a photo sensor to ensure consistency. The production process continues with the butter being shaped and cut into 100-gram portions, wrapped, and folded by machines. The butter then goes through a metal detector to ensure there is no metal contamination before being wrapped in outer packaging. Finally, the butter is arranged, 50 at a time, into cardboard boxes, which are then folded and sent to storage. The butter is distributed in various packaging options throughout India and to international consumers.

Mindmap

Keywords

💡Margarine

Margarine is a dairy substitute made from vegetable fats such as canola, palm oil, and other oils that contain trans fats. It is often used as a cheaper alternative to butter. In the video, margarine is compared to butter, highlighting their differences in both production and usage. Margarine is mentioned as being suitable for frying food, whereas butter is ideal for baking.

💡Butter

Butter is a dairy product made from the fat and protein components of milk or cream. It is typically used in cooking and baking for its rich flavor. The video discusses the production process of butter, emphasizing its natural ingredients and the nutritional benefits derived from the diet of the cows that produce the milk.

💡Dairy

Dairy refers to products derived from milk, such as cheese, yogurt, and butter. In the context of the video, dairy is the source material for butter, highlighting the importance of the quality of milk in the production of butter. The script mentions that butter is made from cow's milk, which can vary in nutritional content based on the cow's diet.

💡Vitamin K2

Vitamin K2 is a fat-soluble vitamin that plays a role in bone health and blood clotting. The video script mentions that butter made from milk of cows fed on grass contains Vitamin K2, which is beneficial for bone health. This vitamin is an example of how the diet of the cows can affect the nutritional content of the butter.

💡CLA (Conjugated Linoleic Acid)

Conjugated Linoleic Acid (CLA) is a naturally occurring substance found in meat and dairy products that comes from ruminant animals. It is known for its potential health benefits, including fat loss and cancer prevention. The script indicates that butter from cows fed on grass contains CLA, which is another nutritional benefit of choosing butter over margarine.

💡Omega-3

Omega-3 fatty acids are essential nutrients that play a crucial role in brain function and cardiovascular health. The video script notes that butter from cows fed on grass contains omega-3 fatty acids, which are not found in as high concentrations in butter from cows fed on silage.

💡Amul

Amul is a brand name mentioned in the video script, referring to a dairy cooperative in India that plays a significant role in the production of butter. The script describes how Amul collects milk from small-scale farmers and processes it into butter, emphasizing the cooperative's role in supporting local dairy farmers.

💡Pasteurization

Pasteurization is a process of heating milk to a specific temperature for a set period to kill harmful bacteria and extend the shelf life of the product. In the video, pasteurization is mentioned as a step in the butter production process, ensuring the safety and quality of the final product.

💡Separator

A separator is a machine used in the dairy industry to separate cream from skim milk. The video describes how raw milk is pumped into a separator to separate the butter cream (cream) from the skim milk, which is a crucial step in butter production.

💡Butter Cream

Butter cream is the fatty component of milk that is separated from the liquid during the butter-making process. The script specifies that butter cream has a pale white color and contains 38% fat, which is the main ingredient used to make butter.

💡Vacuum Blender

A vacuum blender is a type of mixer used in the butter production process to incorporate air into the butter cream, creating a lighter, more spreadable texture. The video mentions that butter is mixed with salt in a vacuum blender, which also helps to remove any air bubbles and ensure a consistent texture.

Highlights

Margarin and butter may look similar but have different basic ingredients.

Butter is made from animal products, typically from cow's milk.

Margarine is made from plant-based oils like canola, palm, and others containing unsaturated fats.

Margarine is used for frying food, while butter is ideal for pastries and frostings due to its richer taste.

Butter made from grass-fed cow's milk contains vitamin K2, which is beneficial for bone health.

Butter from grass-fed cows also contains CLA, Pati, and omega-3 fatty acids.

Butter made from cows fed with silage contains fewer nutrients compared to those fed with fresh grass.

Amul company in India empowers dairy farming communities by collecting milk from small farms.

The company can receive up to 3 million liters of raw cow's milk daily.

Raw milk is tested for color, smell, and consistency before processing.

Milk is pasteurized and pumped into a separator to separate cream from the liquid.

Butter cream, containing 38% fat, is the key ingredient in butter production.

Butter cream is mixed with a small percentage of whole milk to adjust the consistency.

The milk is churned in a vacuum blender with salt added according to the required measurement.

Samples of butter are tested in the lab for water, fat, salt, and other content to meet production standards.

The color of the butter is checked with a photo sensor to ensure consistency.

Butter is packaged in 100-gram portions, wrapped, and folded by machines.

The weight of the butter is checked randomly to ensure the cutting machine is calibrated correctly.

Butter passes through a metal detector to ensure there is no metal contamination.

The final packaged butter is arranged, wrapped in a cardboard box, and sent to storage.

Various packaging variants of butter are distributed throughout India and to international consumers.

Transcripts

play00:02

[Musik]

play00:09

karena bentuk dan warnanya yang mirip

play00:11

kita mungkin sering keliru ataupun

play00:14

tertukar dengan dua jenis bahan ini

play00:17

margarin dan mentega memang tampak

play00:19

serupa bila dilihat sekilas

play00:24

namun dilihat dari bahan dasar dan

play00:26

kandungannya dua bahan makanan ini

play00:29

sangat berbeda

play00:31

salah satu perbedaan mendasar dari kedua

play00:33

bahan ini adalah bahan dasar

play00:35

pembuatannya

play00:37

mentega terbuat dari bahan hewani yang

play00:40

umumnya terbuat dari susu sapi

play00:45

sementara itu margarin terbuat dari

play00:47

minyak nabati seperti minyak kanola buah

play00:50

sawit dan minyak lainnya yang mengandung

play00:52

lemak tak jenuh

play00:56

sedangkan dari penggunaannya margarin

play00:58

baik digunakan untuk memanggang bahan

play01:00

makanan

play01:01

[Musik]

play01:04

sementara itu mentega sangat ideal untuk

play01:07

makanan seperti kue kering dan frostting

play01:10

pasalnya mentega memiliki rasa yang

play01:13

lebih gurih dibanding margarin

play01:15

[Musik]

play01:18

pada video kali ini rekayasa produksi

play01:21

akan membahas tahapan proses pembuatan

play01:23

mentega yang didukung oleh pabrik Amul

play01:25

di India

play01:28

[Musik]

play01:48

[Musik]

play02:05

bahan dasar pembuatan mentega pada video

play02:07

kali ini adalah susu sapi sehingga pakan

play02:10

sapi yang digunakan akan berpengaruh

play02:12

terhadap nutrisi yang dikandung oleh

play02:14

mentega

play02:18

misal saja mentega yang dibuat dari susu

play02:21

sapi yang diberi makan rumput akan

play02:23

mengandung vitamin K2 vitamin yang dapat

play02:26

memperbaiki kesehatan tulang

play02:28

selain vitamin K2 mentega dari susu sapi

play02:31

yang diberikan makan rumput juga

play02:33

mengandung asam lemak cla Pati write dan

play02:37

omega 3

play02:39

akan tetapi mentega yang terbuat dari

play02:42

susu sapi yang diberi pakan dedak

play02:44

nutrisi yang terkandung lebih sedikit

play02:46

dibanding yang diberi makan rumput segar

play02:52

perusahaan Amul di India memperdayakan

play02:55

peternakan susu masyarakat

play03:02

dimana susu dari peternakan kecil akan

play03:05

dikumpulkan

play03:07

dan setelah terkumpul satu tangki penuh

play03:10

susu akan segera dikirimkan ke

play03:12

perusahaan

play03:15

[Musik]

play03:19

setiap hari perusahaan dapat menerima 3

play03:22

juta liter susu sapi mentah

play03:24

[Musik]

play03:30

susu ini kemudian akan diuji untuk warna

play03:33

bau dan konsistensinya

play03:35

[Musik]

play03:40

setelah hasil sampel keluar pekerja

play03:43

segera mengirim sinyal untuk segera

play03:45

mengolah susu tersebut

play03:49

kemudian pekerja akan memompa susu

play03:51

mentah ke dalam tabung sterilisasi

play03:53

dimana susu akan dimurnikan dari bakteri

play03:56

yang selanjutnya susu dipompa masuk ke

play03:58

mesin yang disebut dengan separator

play04:01

[Musik]

play04:04

pada separator mesin akan berputar untuk

play04:06

memisahkan lemak susu mentah dari sisa

play04:09

cairan

play04:10

lemak dari susu sapi disebut dengan

play04:12

butter cream sedangkan sisanya disebut

play04:15

dengan susu scan

play04:19

dan bahan penting yang digunakan dalam

play04:21

pembuatan mentega adalah butter cream

play04:24

butter cream memiliki warna putih pucat

play04:26

dengan kandungan 38% lemak

play04:30

seorang pekerja menyesuaikan katup untuk

play04:33

memasukkan kembali beberapa ke dalam

play04:35

susu game dua persen susu yang

play04:37

dihasilkan lebih encer daripada butter

play04:40

cream dan berwarna putih

play04:41

[Musik]

play04:45

kemudian susu sapi akan dimasukkan ke

play04:47

dalam tangki curah di mana susu sapi

play04:50

akan diaduk untuk menjaga konsistensinya

play04:54

setelah susu di pasteurisasi kemudian

play04:57

susu didiamkan selama 8 jam pada suhu 14

play05:00

derajat Celcius

play05:04

setelah itu para pekerja memindahkan ke

play05:07

mesin corner di tangki ini bekerja

play05:10

mempertahankan suhu antara 6 hingga 14

play05:13

derajat Celcius di ruangan susu akan

play05:16

diaduk dengan putaran 1000 hingga 1100

play05:19

RPM untuk memisahkan butter cream dan

play05:22

buttern

play05:23

Kemudian dari mesin corner butter cream

play05:27

akan disalurkan ke proses selanjutnya di

play05:29

tangki vacuum blender pada vacuum

play05:32

blender mentega akan dicampurkan dengan

play05:34

garam sesuai dengan takaran yang

play05:36

diperlukan

play05:37

setelah pengadukan selesai pekerjaan

play05:40

akan mengambil sampel mentega untuk

play05:42

diperiksa di laboratorium

play05:45

di lab ini mentega akan dicek kandungan

play05:48

air kandungan lemak kandungan garam dan

play05:51

kandungan lainnya Sesuai dengan standar

play05:53

produksi perusahaan

play05:58

[Musik]

play06:00

kemudian warna mentega juga dicek dengan

play06:03

sensor foto untuk memastikan produk

play06:06

mentega tidak pernah berubah dari

play06:08

kandungan hingga warnanya

play06:11

setelah hasil lap terbit akan dikirim ke

play06:14

ruang produksi dan mentega akan dipompa

play06:17

ke ruang pengemasan

play06:20

proses produksi dimulai dengan kertas

play06:23

pembungkus mentega yang ditarik memasuki

play06:25

ruang pemotongan

play06:26

[Musik]

play06:36

mentega akan dibentuk dan dipotong dalam

play06:39

potongan 100 gram

play06:42

[Musik]

play06:45

kemudian dibungkus dengan kertas dan

play06:48

mesin dengan segera melipat setiap ujung

play06:50

pembungkus mentega

play06:56

mentega ini kemudian dibawa oleh

play06:58

conveyor menuju ke ruang pengemasan

play07:03

seorang pekerja akan memeriksa secara

play07:05

acak berat mentega untuk memastikan

play07:07

Kapan perlu mengkalibrasi mesin pemotong

play07:10

mentega

play07:14

[Musik]

play07:16

sebelum diberi pembungkus luar mentega

play07:19

ini akan melewati mesin metal detector

play07:21

untuk memastikan tidak ada kontaminasi

play07:24

logam di dalam mentega

play07:28

akhirnya mentega ini akan dibungkus

play07:30

dengan kertas pembungkus luar di mesin

play07:32

ini

play07:33

[Musik]

play07:36

mentega akan disusun per 50 mentega dan

play07:40

dibungkus dengan kotak kardus

play07:42

[Musik]

play07:53

dan kardus ini akan dilipat oleh mesin

play07:56

dan menuju ke gudang penyimpanan

play08:00

[Musik]

play08:13

selanjutnya beberapa varian kemasan

play08:15

mentega ini akan didistribusikan ke

play08:17

seluruh India dan konsumen luar negeri

play08:22

[Musik]

play08:34

[Musik]

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関連タグ
Butter ProductionAmul FactoryCow MilkFood ProcessingNutritional ValuePasteurizationQuality ControlPackaging ProcessIndian DairyGlobal Distribution
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