How Pringles are Made in Factory? | Captain Discovery

Captain Discovery

8 Jun 202413:38

Summary

TLDRJoin Captain Discovery as we uncover the secrets of one of the world's largest Pringles factories. From harvesting potatoes to the innovative cylindrical packaging, witness how 650 workers operate 24/7 to produce the iconic, stackable chips. Learn about the meticulous selection, washing, peeling, and shaping processes, the unique seasoning method, and the environmental efforts by Kellogg's to make Pringles cans fully recyclable. Discover the history, production line, and the magic behind the irresistible crunch of Pringles.

Takeaways

🔍 Pringles are a unique type of potato chip invented in 1968 by Alexander Liepa at Proctor and Gamble.
🌏 The factory operates 24/7 with 650 workers to produce the popular snack.
🥔 Pringles source their potatoes from trucks, selecting only those that meet strict criteria for size, surface smoothness, and disease absence.
🚿 Potatoes undergo meticulous screening and washing to ensure they are free from dirt and debris before processing.
🔄 The production process includes peeling, shaping, and frying the potatoes at 200°C for about 11 seconds to achieve the desired crispy texture.
🍴 Pringles are known for their stackable design, achieved by using a blend of 1/3 water to 2/3 potato flakes and corn starch, shaped into ovals.
🌊 Seasoning at Pringles is done using a waterfall method, which seasons only one side of the chip, unlike traditional chips.
🌈 Pringles offers a variety of flavors, with over 25 in the US and a total of 318,000 unique flavor combinations globally.
📦 The packaging of Pringles, which includes a metal bottom, cardboard body, and plastic lid, presents recycling challenges.
🌱 Kellogg's, the brand owner, is experimenting with fully recyclable cans to address environmental concerns and promote sustainability.

Q & A

Who invented Pringles and when were they invented?
-Pringles were invented in the US in 1968 by Alexander Liepa, an engineer at Proctor and Gamble.
What is unique about Pringles' packaging?
-Pringles' packaging is iconic and cylindrical, designed to keep the chips from getting crumbled, which is a common issue with other potato chips.
How does the factory ensure the quality of potatoes used in Pringles?
-The factory selects only the finest potatoes based on strict criteria for size, surface smoothness, and absence of disease. They also undergo meticulous screening and washing processes.
What is the average annual potato consumption in the United States according to the script?
-Americans consume an average of 125 lbs (56.7 kg) of potatoes per person per year.
How does the process of shaping Pringles into their iconic form take place?
-After blending a mix of 1/3 water to 2/3 potato chips and corn starch, the mixture is rolled into elongated sheets, shaped into ovals, and then fried.
At what temperature and for how long are Pringles fried?
-Pringles are fried at 200°C for about 11 seconds to achieve their crispy texture.
How does Pringles ensure that excess oil is removed after frying?
-After frying, Pringles are whisked under a blower to remove any excess oil, and then each slice is crisped in a saddle-shaped mold.
How does Pringles season their chips, and is it different from traditional chips?
-Pringles are seasoned on one side only, using a waterfall seasoning process rather than a mixer, which is different from traditional chips.
What is the significance of the number of flavors Pringles offers in the US and globally?
-Pringles offers over 25 flavors in the US and even more globally, totaling 318,000 unique combinations, showcasing their variety and innovation.
What are the environmental considerations associated with Pringles' packaging?
-The packaging, which consists of a metal bottom, cardboard body, and plastic lid, poses challenges for recycling. However, Kellogg's, the brand owner, is experimenting with fully recyclable cans to address this issue.
How does Pringles distribute their products globally?
-Pringles mobilizes 100 trucks daily for global distribution, indicating the scale of their operations and reach.

Outlines

00:00

🍟 Introduction to Pringles Factory

The video script introduces viewers to a tour of one of the largest Pringles factories with Captain Discovery. It highlights the unique cylindrical packaging and the irresistible crunch of Pringles, which are unmatched by other potato chips. The history of Pringles is briefly touched upon, mentioning their invention in 1968 by Alexander Liepa at Proctor and Gamble. The script then delves into the factory's 24/7 operation with 650 workers and the process of harvesting potatoes, which are selected for size, surface smoothness, and disease absence. The average American potato consumption is noted, and the meticulous screening and washing processes of the potatoes are described, ensuring only the highest quality potatoes are used for Pringles production.

05:04

🔄 Production Process of Pringles

This paragraph details the production process of Pringles, starting with the potatoes' hygiene and transformation. The potatoes undergo peeling, shaping, and frying. A blend of water and potato flakes with cornstarch is mixed and rolled into sheets, then shaped into the iconic oval form. They are fried at 200°C for approximately 11 seconds to achieve a crispy texture and are then de-oiled. The chips are shaped in a saddles mold and air-blown to remove excess oil. The paragraph ends with a question to viewers about counting the number of Pringles in a can, highlighting the brand's popularity and the variety of flavors available globally.

10:10

🌿 Seasoning, Packaging, and Environmental Considerations

The final paragraph discusses the seasoning process of Pringles, which is unique as it seasons only one side of the chip using a waterfall method rather than a mixer. It then covers the packaging process, the variety of flavors offered, and the global distribution involving 100 trucks daily. The environmental impact of the packaging is acknowledged, with the cans being composed of metal, cardboard, and plastic, posing recycling challenges. The paragraph concludes with Kellogg's, the brand owner, experimenting with fully recyclable cans, showing a commitment to sustainability. The video ends with a call to action for viewers to like, share, and subscribe for more content, and to comment their thoughts on the production process.

Mindmap

Keywords

💡Pringles

Pringles are a brand of stackable, cylindrical potato chips known for their unique shape and packaging. In the video, Pringles are the central focus, with the script detailing their production process, history, and popularity. The brand's iconic packaging and the irresistible crunch of the chips are highlighted as key aspects that distinguish Pringles from other potato chip brands.

💡Potato

Potatoes are the primary ingredient in Pringles, sourced from trucks and selected based on strict criteria for size, surface smoothness, and absence of disease. The video script emphasizes the importance of high-quality potatoes in the production process, showcasing how they are meticulously screened and washed before being used to make the chips.

💡Cylindrical packaging

The cylindrical packaging of Pringles is a distinctive feature that sets them apart from other potato chips. The script mentions how this packaging helps maintain the chips' shape and prevents them from getting crumbled, which is a common issue with other types of potato chips. The packaging is also part of what makes Pringles iconic and easily recognizable.

💡Harvesting

Harvesting refers to the process of gathering potatoes at the beginning of the Pringles production journey. The script describes how Pringles sources its potatoes, emphasizing the selection of the finest specimens for processing. This step is crucial as it ensures that only the best potatoes are used to make the chips, contributing to their quality and taste.

💡Screening and washing

Screening and washing are essential steps in the Pringles production process, as detailed in the script. These processes involve the meticulous cleaning and inspection of potatoes to remove dirt and debris, ensuring that only the highest quality potatoes are used. The script mentions specialized machinery that sweeps away dirt and a thorough washing process that guarantees the potatoes' hygiene.

💡Peeling and shaping

Peeling and shaping are critical steps in transforming raw potatoes into Pringles. After thorough cleaning, potatoes are peeled and shaped into the iconic oval form that Pringles are known for. The script describes how a blend of water and potato chips, along with corn starch, is mixed and rolled into elongated sheets before being shaped into ovals, highlighting the precision and care taken in these steps.

💡Frying

Frying is the process by which the potato slices are cooked to achieve the crispy texture characteristic of Pringles. The script specifies that the chips are fried in oil at 200° C for about 11 seconds. This step is essential for giving Pringles their signature crunch and is a key part of the production process.

💡Seasoning

Seasoning is the process of adding flavor to the fried Pringles. The script explains that Pringles are seasoned on one side only, using a waterfall seasoning process rather than a mixer. This unique method contributes to the distinct taste of Pringles and allows for a variety of flavors, with the brand offering over 25 flavors in the US and even more globally.

💡Packaging

Packaging is the final step in the Pringles production process, where the seasoned chips are packed for inspection and shipping. The script mentions the iconic cylindrical can, composed of a metal bottom, cardboard body, and plastic lid. The packaging is not only functional but also a key part of the brand's identity, although it poses challenges for recycling, as acknowledged in the script.

💡Environmental considerations

Environmental considerations are discussed in the script in relation to the packaging of Pringles. The video mentions the challenges posed by the can's composition for recycling and highlights Kellogg's, the brand owner, experimenting with fully recyclable cans. This shows the company's commitment to sustainability and addresses the environmental impact of their product.

Highlights

Pringles are known for their iconic cylindrical packaging and their unique, stackable shape.

Pringles were invented in the US in 1968 by Alexander Liepa, an engineer at Proctor and Gamble.

The factory operates 24/7 with 650 workers to produce Pringles.

Pringles source their potatoes primarily from trucks, selecting only the finest specimens.

Americans consume an average of 125 lbs (56.7 kg) of potatoes per year.

Potatoes undergo meticulous screening and washing processes before entering the production line.

A blend of 1/3 water to 2/3 potato flakes, along with corn starch, is used to create the Pringles shape.

The potato mixture is rolled into elongated sheets and shaped into ovals before frying.

Pringles are fried at 200°C for about 11 seconds to achieve their crispy texture.

Pringles are seasoned on one side only, using a waterfall seasoning process.

Pringles offers over 25 flavors in the US and even more globally, with a total of 318,000 unique combinations.

The can's composition of metal bottom, cardboard body, and plastic lid poses challenges for recycling.

Kellogg's, the brand owner, is experimenting with fully recyclable cans to demonstrate a commitment to sustainability.

Pringles are produced with a focus on technology and craftsmanship.

The production process includes multiple stages of quality control and hygiene.

Pringles are distributed globally, with 100 trucks mobilized daily for shipping.