Coated Fabric Manufacturing Business || टेक्सटाइल व्यवसाय में बढ़ाएं कदम ||#textileindustry #business

Entrepreneur India TV

17 Jan 202410:15

Summary

TLDRThe video script discusses the growing inclination of people towards business, emphasizing the need for complete information before starting any venture. It highlights the potential of the coated fabric industry, which serves various sectors like automotive, medical, and protective gear, offering a scalable business opportunity. The script outlines the initial investment, machinery, and materials required, and the manufacturing process from yarn selection to fabric coating. It also touches on the profit margins and growth potential of the industry, suggesting a profitable avenue for entrepreneurs. Additionally, it mentions the necessary licenses and certifications for starting a business in this field.

Takeaways

😀 The trend for everyone is leaning towards business, whether it's business or job, complete information is necessary before starting any work.
💼 There are many ways to earn money, but to earn more money, one must engage in business, specifically the coated fabric business which is used in various applications.
📈 Coated fabrics are used in thermal protection systems for space vehicles, automotive bags, medical industry for blood pressure cuffs, and liquid storage tanks, indicating a broad market.
🏭 Starting a business in the garment and fabric industry with coated fabric manufacturing can be a profitable venture with a potential profit margin of 10 to 15 percent.
💰 The initial investment to start this business can be between 80 to 100 million, which is a considerable amount but promises good returns.
📊 The coated fabric market size was 3.49 billion dollars in 2018 and is projected to reach 9.41 billion dollars by 2026, showing a significant growth potential.
🛠️ To start the business, one needs a place of about 20,000 square feet to install the necessary machinery such as fabric coating machines, chemical mixing machines, fabric inspection, and rolling machines.
👥 A team of 40 to 50 workers is required to operate the machinery and manage the manufacturing process, including product loading, unloading, and quality checks.
📝 The manufacturing process of coated fabric involves yarn commissioning, fabric dyeing, and chemical treatments, each with specific procedures depending on the fabric type.
🔖 Post-manufacturing, the fabric undergoes a finishing process which can include various treatments like water repellent, fire retardant, and UV protection.
🏢 Before starting the business, one must acquire necessary licenses such as GST, NOC from Fire Safety and Pollution Control Board, and Factory License, among others.

Q & A

What is the main trend among people today regarding business?
-The main trend among people today is leaning towards business, whether it is starting a business or working for someone, it is essential to have complete information before starting any work.
What is the suggested business idea for making a significant profit?
-The suggested business idea for making a significant profit is to start a business in the coated fabric industry, which can be used to make various products and potentially earn lakhs of rupees in profit every month.
What are some of the applications of coated fabric in different industries?
-Coated fabrics are used in various industries such as making thermal protection systems for space vehicles, airbags for automotive industry, blood pressure cuffs for medical industry, and also in the production of school bags, travel bags, shoes, and umbrellas.
What is the initial investment required to start a coated fabric manufacturing business?
-The initial investment required to start a coated fabric manufacturing business is between 8 to 10 crores, which can be easily started with this investment.
What kind of profit margin can one expect from the coated fabric business?
-The coated fabric business can offer a good profit margin of 10 to 15 percent, and if high-quality products are manufactured, buyers will come from all over the world.
What is the projected growth of the global coated fabric market according to the report mentioned in the script?
-According to the report, the global coated fabric market size was valued at 3.49 billion dollars in 2018 and is projected to reach 9.41 billion dollars by 2026, with a CAGR of 4.5 percent during the forecast period.
What are the basic machines required to set up a coated fabric manufacturing unit?
-The basic machines required include fabric coating machines, chemical mixing machines, fabric inspection and rolling machines, industrial heating equipment like thermal fluid heaters, steam boilers, and starter machines, along with other miscellaneous assets.
What are the raw materials needed to produce coated fabric?
-The raw materials needed to produce coated fabric include greige fabric, dye fabrics, dyeing chemicals, and coating chemicals, which are used to create the coated product.
What are the necessary licenses and certifications required to start a coated fabric industry?
-Some of the necessary licenses and certifications required to start a coated fabric industry include GST, NOC from Fire Safety and Pollution Control Board, Factory License, and Certificate of Incorporation.
How many people are typically needed to operate a coated fabric manufacturing plant?
-Typically, 40 to 50 manpower is needed to operate a coated fabric manufacturing plant, including workers for product loading, unloading, manufacturing, product management, quality check, and other tasks.
What is the process of manufacturing coated fabric as described in the script?
-The process of manufacturing coated fabric involves yarn commissioning, yarn treatment, weaving, dyeing, and finishing. The fabric is then heat set, coated according to customer requirements, and finally inspected and rolled before dispatch to the customer.

Outlines

00:00

📈 Starting a Coated Fabric Business

This paragraph introduces the trend of people moving towards business, emphasizing the importance of having complete information before starting any venture. It highlights the potential of the coated fabric industry, which can be used in various sectors such as thermal protection systems, automotive airbags, medical, and more. The paragraph discusses the profitability of this business, mentioning that with an investment of 8 to 10 crores, one can start this business and achieve a profit margin of 10 to 15 percent. It also touches upon the global demand for coated fabric, citing a report that projects the market size to grow significantly by 2026. The necessary machinery and raw materials for starting this business are listed, including fabric coating machines, chemical mixing machines, and various types of industrial heating equipment. The paragraph concludes by encouraging the audience to consider starting this business and to register for a membership plan that provides manufacturing ideas, franchise opportunities, and other resources for business development.

05:03

🔍 Understanding the Fabric Coating Process

The second paragraph delves into the technical aspects of fabric coating, starting with yarn production and its various treatments. It explains the process of weaving, including the use of vertical and horizontal yarns to create the fabric's lengthwise and widthwise components. The paragraph then describes different fabric-making techniques such as knitting, which is compared to traditional sweater-making, and nonwoven processes that involve melting and compressing fibers. After the base fabric is produced, it is sent to the customer's shed for dyeing, which involves various dyeing processes depending on the type of fabric. The paragraph also covers the finishing stages of fabric production, including the application of finishes that provide properties like water repellency, fire retardancy, and UV protection. The fabric is then dried, heat-set to stabilize its width, and coated according to customer requirements using chemical additives. The final steps involve curing, rolling, and dispatching the fabric to customers. The paragraph concludes by emphasizing the importance of obtaining necessary licenses and registrations for starting a coated fabric industry and offers contact details for further assistance.

Mindmap

Keywords

💡Business

Business refers to the activity of making one's living or earning profits by producing or trading goods or providing services. In the context of the video, it emphasizes the trend of people moving towards business ventures as a means to earn more money. The script mentions that while there are many ways to earn money, business is a primary route to substantial earnings.

💡Coated Fabric

Coated fabric is a type of textile material that has been treated with a layer of coating to provide specific properties such as waterproofing, wind resistance, or thermal protection. The video discusses coated fabric as a business opportunity, highlighting its various applications in industries such as automotive, medical, and protective gear manufacturing.

💡Profit

Profit is the money retained by a business after all expenses have been deducted from its total revenue. The script suggests that the business of coated fabric can yield significant profits, with the potential to earn millions of rupees per month, depending on the scale of the operation.

💡Investment

Investment in this context refers to the funds required to start and operate a business. The script mentions an initial investment of 80 to 100 million rupees to start a coated fabric manufacturing business, which is necessary to purchase machinery and set up the facility.

💡Manufacturing Process

The manufacturing process involves the steps and methods used to produce a good or service. The video describes the process of making coated fabric, including yarn production, fabric weaving, and the application of various coatings to impart specific properties to the fabric.

💡Yarn

Yarn is a continuous length of interlocked fibers or filaments, which can be spun from various types of materials. In the script, yarn is highlighted as a fundamental component in the production of fabric, where different types of yarn are treated and processed to create the base material for coated fabric.

💡Dyeing

Dyeing is the process of imparting color to a fabric by immersing it in a dye bath. The script explains that dyeing is a crucial step in fabric production, where different dyeing machines and processes are used depending on the type of fabric being produced.

💡Finishing

Finishing in textile manufacturing refers to the final processes applied to the fabric to give it specific characteristics such as water repellency, fire retardancy, or UV protection. The video mentions various types of finishes that can be applied to coated fabric to meet customer requirements.

💡Regulations

Regulations are rules or directives made and maintained by an authority. The script points out the importance of obtaining necessary licenses and adhering to regulations such as GST, NOC from fire safety and pollution control boards, and factory licenses for operating in the coated fabric industry.

💡Market Size

Market size refers to the total potential revenue that can be generated by a product or service in a given market. The video provides data on the market size of the coated fabric industry, which was 3.49 billion dollars in 2018 and is projected to reach 9.41 billion dollars by 2026, indicating a growing industry.

💡Infrastructure

Infrastructure refers to the basic physical and organizational structures needed for the operation of a society or enterprise. The script mentions the need for a facility of approximately 20,000 square feet to house machinery and equipment for the coated fabric manufacturing process.

💡Machinery

Machinery refers to machines and equipment used in the manufacturing process. The video lists various types of machinery required for coated fabric production, such as fabric coating machines, chemical mixing machines, fabric inspection and rolling machines, and industrial heating equipment.

Highlights

The trend of people leaning towards business, whether it's business or jobs, requires complete information before starting any work.

Coated fabric is used in various industries such as thermal protection systems for space vehicles, automotive bags, medical industry for blood pressure caps, and liquid storage tanks.

Coated fabrics are also in high demand for school bags, travel bags, shoes, and umbrellas, indicating a wide range of applications.

The type of coating applied depends on the intended use of the fabric, which dictates the coating process to be followed.

Starting a business in the garment and fabric industry with coated fabric manufacturing is a viable option.

The machinery used in this industry is somewhat expensive, and starting this business requires an investment of 80 to 100 million.

The business can offer good profit margins of 10 to 15 percent, with potential buyers from around the world for high-quality products.

A report indicates the coated fabric market size was 3.49 billion dollars in 2018 and is projected to reach 9.41 billion by 2026, showing continuous growth.

Starting the business at an initial or small scale requires a location of about 20,000 square feet for machinery installation.

Essential machinery for the business includes fabric coating machines, chemical mixing machines, fabric inspection, and rolling machines, as well as industrial heating equipment.

Raw materials needed for coated fabric production include greige fabric, dye fabric, dye chemicals, and coating chemicals.

The manufacturing process of coated fabric involves yarn commissioning, which the technician will explain, and includes different types of yarn treatment.

Different weaving techniques are used to create the base fabric, such as knitting, non-woven processes, and melt-blown processes.

After the base fabric is created, it is sent to the customer's shed for dyeing, with different dyeing processes for different types of fabric.

Dyeing machinery includes long jets, high-temperature high-pressure jigs, and various types of dyeing machines.

Once dyeing is complete, the fabric is inspected, rolled, and sent for coating, where different types of finishes are applied, such as water repellent, fire retardant, and UV protection.

The fabric undergoes heat setting to stabilize its width and ensure the final dimensions are achieved before coating.

Coating machines apply the required chemicals, drying the fabric to achieve the desired curing and properties.

Multiple coatings may be required for some fabrics, followed by inspection, rolling, and dispatch to the customer.

Before starting any business, it is essential to obtain all necessary information, including licenses such as GST, NOC from Fire Safety and Pollution Control Board, and Factory License.