CONVERSA DE CAPACIDADE | EP. 02 - EBTV

Summary

This episode of 'Conversa de Capacidade com a Segurança' focuses on the crucial topic of controlling hazardous energies using the EBTV method. Experts discuss the six critical steps involved: identification, disconnection, de-energization, locking and labeling, residual energy relief, and testing and verification. They emphasize the importance of clear procedures, field signage, and active engagement from colleagues to ensure safety in the workplace. The conversation highlights real-world applications in the factory, sharing insights on best practices and the role of leadership in fostering a safety culture. The episode also features upcoming initiatives and recognition of outstanding safety efforts.

Takeaways

• 😀 EBTV (Etiquetamento, Bloqueio, Teste e Verificação Pessoal) is a critical safety procedure for controlling dangerous energies in industrial settings.
• 😀 Following the six steps of EBTV—identification, disconnection, de-energization, locking and labeling, relieving residual energy, and testing—is vital for preventing accidents and saving lives.
• 😀 Clear, step-by-step procedures with visual aids and proper signage are essential to reduce confusion and improve safety in the workplace.
• 😀 The implementation of EBTV procedures at the Foundry has been enhanced by using easy-to-follow tables and including photographs, making the process more understandable for workers.
• 😀 Paulo Nogueira emphasizes that leadership is important, but the greatest safety influence comes from colleagues working directly in the field.
• 😀 An example of safety in action includes a colleague noticing a discrepancy in the number of locks being used (six people, five locks), which prompted an immediate safety intervention.
• 😀 The importance of verifying that all six EBTV steps have been properly completed is highlighted, particularly the need to ensure that no residual energy remains before proceeding.
• 😀 The Foundry’s approach to safety has been successful by focusing on proper procedures and constant improvement in energy control measures.
• 😀 The program emphasizes that safety is a continuous process, with improvements being shared across departments for broader impact.
• 😀 The upcoming events, such as 'Movimentação de Cargas,' will focus on further promoting safety and recognizing the best performers in HSE (Health, Safety, and Environment) during the semester.

Q & A

What is the main topic discussed in the video?

The main topic of the video is the control of hazardous energies in industrial settings, specifically focusing on the EBTV procedure, which involves six key steps: labeling, blocking, testing, and verifying hazardous energy control.

Who are the main experts featured in the conversation?

The main experts featured in the conversation are Paulo Nogueira, the manager of the Anodo area, and Luiz Gustavo, the manager of operations and maintenance at the Fundição.

What is the significance of the EBTV procedure mentioned in the video?

The EBTV procedure is significant because it helps ensure the safe management of hazardous energies, preventing accidents and saving lives. It involves six steps: identifying the energies, turning them off, de-energizing the system, blocking and labeling the energy source, relieving residual energy, and testing and verifying the system.

How did the Fundição improve the implementation of EBTV?

The Fundição improved EBTV implementation by creating a clear and specific procedure with step-by-step guidance and visual aids. This helped reduce confusion in the field. They also focused on better signage to ensure the procedure is followed correctly.

What role does field signage play in the EBTV procedure?

Field signage is crucial in the EBTV procedure as it helps workers easily identify energy sources and the correct steps to safely block and manage them. Proper signage reduces confusion and ensures compliance with the safety measures.

What is the purpose of the 'specific procedure' developed by the Fundição?

The purpose of the specific procedure is to provide a detailed and practical guide for safely executing EBTV steps. It includes visual elements such as photos and a clear structure, helping workers understand and apply the process correctly, reducing mistakes.

How does the company ensure that good ideas are shared across the organization?

The company ensures that good ideas are shared by actively recognizing and expanding successful practices. For example, the 'Anodo Seguro' initiative, which started in the Anodo area, is now applied across other departments, fostering a culture of safety throughout the organization.

Who is considered the most influential figure in promoting safe behavior at work?

The most influential figure in promoting safe behavior at work is the colleague working alongside the team on the ground. They play a vital role in ensuring safety by actively intervening when safety procedures are not followed correctly.

Can you give an example of how a colleague might influence safety on the job?

An example of a colleague influencing safety is when one worker notices that not all the necessary locks are in place for an energy isolation task. They should stop the activity, ensure everyone is safe, and ensure the procedure is completed correctly with the required locks and safety steps.

What is the importance of verifying and removing residual energy during the EBTV process?

Verifying and removing residual energy is crucial because it ensures that no dangerous energy remains in the system. If residual energy is not properly addressed, it could lead to accidents, even if the other EBTV steps have been followed.