How Smarties Are Made: Exclusive Candy Factory Tour | The Best Restaurants in America | Food Network

Summary

Join Liz D. for an exclusive tour of the Smarties Candy Company's top-secret factory. The journey begins in the tablet room, where candy powder is transformed into tablets that will become Smarties rolls. The process is noisy but fascinating, with dry ingredients mixed and pressed into tablets before being randomly distributed into large bins for a surprise element of colors and flavors. These tablets are then conveyed to the wrapping room, where they're precisely stacked and wrapped into rolls. The rolls are collected, packaged, and sent to the bagging machine, all part of a seamless, automated process. The factory operates non-stop, producing over a billion candy rolls annually. Liz's tour offers a glimpse into the magic behind the manufacturing of a beloved treat, leaving viewers with a newfound appreciation for the precision and scale of candy production.

Takeaways

• 🍬 Liz D. is a representative from Smarties Candy Company, offering a sneak peek into their candy factory operations.
• 🏭 The tablet room is a key area where candy powder is pressed into tablets, which are then used to create Smarties rolls.
• 🔊 The factory environment is noisy, indicating the machinery is large-scale and powerful.
• 🔄 The mixed dry ingredients are fed into tableting press machines, highlighting the automated nature of the process.
• 🎨 Tablets are poured into buckets and then large bins for random mixing, ensuring a surprise element in the color and flavor of each roll.
• 🚂 Tablets are transported via conveyors to the wrapping room, showing an efficient and automated transportation system.
• 📦 The wrapping machine stacks and wraps the tablets into rolls, which are then collected in buckets.
• 🚜 Bins filled with wrapped rolls are moved by forklift to the packaging area, indicating the heavy-duty nature of the logistics.
• 📈 The packaging area uses gravity feed and bagging machines to automate the packaging process, ensuring high production efficiency.
• 🚀 The factory operates continuously, manufacturing over a billion candy rolls annually, demonstrating a high level of output.
• 🌟 The tour emphasizes the fun and excitement of the candy-making process, aiming to engage and delight consumers.

Q & A

What is the name of the company where Liz D. works?

Liz D. works at Smarties Candy Company.

What is the purpose of the tablet room in the Smarties Candy Company?

The tablet room is where candy powder is pressed into tablets that will be used to make Smarties rolls.

How are the mixed dry ingredients processed in the tableting press machines?

The mixed dry ingredients are fed into the tableting press machines, which then press them into tablets.

What happens to the tablets after they are made?

The tablets are fed into buckets, which are then dumped into large bins where they are randomly mixed.

How does the randomness of the candy tablets affect the consumer experience?

The randomness means that consumers never know which colors or flavors they will get in their candy tablet roll, adding an element of surprise.

What is the role of the conveyors in the process?

The conveyors transport the tablets to the wrapping room where they are prepared for packaging.

How are the candy tablets inserted into the wrapping machine?

The candy tablets are gravity fed into the wrapping machine.

What ensures that each tablet is perfectly aligned before being wrapped into a roll?

The wrapping machine is designed to stack each tablet perfectly in line for forming and wrapping.

How are the wrapped candy rolls moved from the wrapping machine to the packaging area?

The rolls are shot out of the wrapping machine into buckets, which are then dumped into larger bins and transported via forklift to the packaging area.

What is the operational schedule of the Smarties Candy Company's factory?

The factory operates 24 hours a day, 5 and 1/2 days a week.

What is the annual production capacity of the Smarties Candy Company's factory?

The factory makes over a billion candy rolls per year.

What is the final step in the packaging process before the candy rolls are boxed?

The final step is the bagging process, where bags are formed around the rolls, wrapped onto a conveyor, and then placed into boxes by a robot.