How Smarties Are Made: Exclusive Candy Factory Tour | The Best Restaurants in America | Food Network
Summary
TLDRJoin Liz D. for an exclusive tour of the Smarties Candy Company's top-secret factory. The journey begins in the tablet room, where candy powder is transformed into tablets that will become Smarties rolls. The process is noisy but fascinating, with dry ingredients mixed and pressed into tablets before being randomly distributed into large bins for a surprise element of colors and flavors. These tablets are then conveyed to the wrapping room, where they're precisely stacked and wrapped into rolls. The rolls are collected, packaged, and sent to the bagging machine, all part of a seamless, automated process. The factory operates non-stop, producing over a billion candy rolls annually. Liz's tour offers a glimpse into the magic behind the manufacturing of a beloved treat, leaving viewers with a newfound appreciation for the precision and scale of candy production.
Takeaways
- 🍬 Liz D. is a representative from Smarties Candy Company, offering a sneak peek into their candy factory operations.
- 🏭 The tablet room is a key area where candy powder is pressed into tablets, which are then used to create Smarties rolls.
- 🔊 The factory environment is noisy, indicating the machinery is large-scale and powerful.
- 🔄 The mixed dry ingredients are fed into tableting press machines, highlighting the automated nature of the process.
- 🎨 Tablets are poured into buckets and then large bins for random mixing, ensuring a surprise element in the color and flavor of each roll.
- 🚂 Tablets are transported via conveyors to the wrapping room, showing an efficient and automated transportation system.
- 📦 The wrapping machine stacks and wraps the tablets into rolls, which are then collected in buckets.
- 🚜 Bins filled with wrapped rolls are moved by forklift to the packaging area, indicating the heavy-duty nature of the logistics.
- 📈 The packaging area uses gravity feed and bagging machines to automate the packaging process, ensuring high production efficiency.
- 🚀 The factory operates continuously, manufacturing over a billion candy rolls annually, demonstrating a high level of output.
- 🌟 The tour emphasizes the fun and excitement of the candy-making process, aiming to engage and delight consumers.
Q & A
What is the name of the company where Liz D. works?
-Liz D. works at Smarties Candy Company.
What is the purpose of the tablet room in the Smarties Candy Company?
-The tablet room is where candy powder is pressed into tablets that will be used to make Smarties rolls.
How are the mixed dry ingredients processed in the tableting press machines?
-The mixed dry ingredients are fed into the tableting press machines, which then press them into tablets.
What happens to the tablets after they are made?
-The tablets are fed into buckets, which are then dumped into large bins where they are randomly mixed.
How does the randomness of the candy tablets affect the consumer experience?
-The randomness means that consumers never know which colors or flavors they will get in their candy tablet roll, adding an element of surprise.
What is the role of the conveyors in the process?
-The conveyors transport the tablets to the wrapping room where they are prepared for packaging.
How are the candy tablets inserted into the wrapping machine?
-The candy tablets are gravity fed into the wrapping machine.
What ensures that each tablet is perfectly aligned before being wrapped into a roll?
-The wrapping machine is designed to stack each tablet perfectly in line for forming and wrapping.
How are the wrapped candy rolls moved from the wrapping machine to the packaging area?
-The rolls are shot out of the wrapping machine into buckets, which are then dumped into larger bins and transported via forklift to the packaging area.
What is the operational schedule of the Smarties Candy Company's factory?
-The factory operates 24 hours a day, 5 and 1/2 days a week.
What is the annual production capacity of the Smarties Candy Company's factory?
-The factory makes over a billion candy rolls per year.
What is the final step in the packaging process before the candy rolls are boxed?
-The final step is the bagging process, where bags are formed around the rolls, wrapped onto a conveyor, and then placed into boxes by a robot.
Outlines
🍬 Smarties Tablet Room Tour
Liz D., an employee at Smarties Candy Company, introduces viewers to the tablet room, where the candy powder is pressed into tablets. These tablets are then randomly mixed in large bins to ensure a surprise element in terms of colors and flavors. The process continues with the tablets being conveyed to the wrapping room, where they are gravity-fed into a wrapping machine. Each tablet is precisely stacked and formed into a roll. The rolls are then ejected into buckets, transferred to larger bins, and eventually, through a series of mechanical processes, packaged into boxes. The factory operates continuously, producing over a billion candy rolls annually.
Mindmap
Keywords
💡Smarties Candy Company
💡Tablet Room
💡Candy Powder
💡Tableting Press Machines
💡Random Mixing
💡Conveyors
💡Wrapping Machine
💡Bagging Machine
💡Packaging Area
💡Manufacturing Schedule
💡Production Volume
💡Factory Tour
Highlights
Liz D. is taking us on a top secret candy factory tour at Smarties Candy Company.
The tablet room is where candy powder is pressed into tablets for Smarties rolls.
The tableting press machines are fed with mixed dry ingredients.
The tablets are dumped into large bins and randomly mixed for color and flavor variety.
Conveyors transport the tablets to the wrapping room.
Candy tablets are gravity fed into the wrapping machine.
Each tablet is perfectly aligned before being formed and wrapped into a roll.
The wrapped rolls are shot out of the machine into buckets.
Bags are formed around the rolls and wrapped onto a conveyor.
Robots place the bagged rolls into boxes.
The factory operates 24 hours a day, 5 and a half days a week.
Over a billion candy rolls are manufactured annually at the factory.
The tour showcases the innovative and efficient production process of Smarties candy rolls.
The process involves a series of automated machines and conveyors.
Random mixing of tablets ensures a surprise element in each roll.
The factory prioritizes efficiency and consistency in its production.
The use of gravity feeding and automated wrapping enhances productivity.
Robotic systems are employed for precise placement of rolls into boxes.
The tour provides a behind-the-scenes look at the making of a popular candy brand.
Transcripts
I'm Liz D. I work here at Smarties Candy Company.
Today I'm going to take you on a very special
top secret candy factory tour.
We're about to enter the tablet room.
This is where we press the candy powder into tablets that will
then go into Smarties rolls.
Are you ready?
It's a little loud.
Our mixed dry ingredients are fed into our tableting press
machines.
Those tablets are fed into buckets
which are dumped into these large bins,
where they're randomly mixed.
So you never know which colors or flavors you're going to get
in your candy tablet roll.
The tablets are fed through onto conveyors, which
take them to the wrapping room.
So what you see behind me now is a wrapper.
The candy tablets are gravity fed into the wrapping machine,
where each tablet is stacked up just
perfectly in line so that it can be
formed and wrapped into a roll.
The rolls are shot out of the wrapping machine into buckets.
We dump those buckets into larger bins.
The bins are taken via forklift into the packaging area, where
they are hoisted up high so that the rolls can be gravity
fed into the bagging machine.
And then the bags are then formed around the rolls,
wrapped onto conveyor, and then fed via robot into the boxes.
We manufacture 24 hours a day, 5 and 1/2 days a week.
Our candy factory makes over a billion candy rolls per year.
Thank you so much for joining me for a Smarties
candy factory tour.
I hope you enjoyed it.
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