How Nutella Is Made In Factory? Bulk Production Of Chocolate Spread Using Advanced Machines

Summary

The video offers an in-depth look at the production of Nutella, starting from cocoa pod harvesting on the world's largest cocoa farm to the meticulous processing involving cleaning, roasting, and grinding. It highlights the collection of sugar beads, the importance of happy cows for high-quality milk, and the harvesting of hazelnuts in Turkey. The narrative also covers the integration of these ingredients with palm oil and secret elements to create the beloved chocolate spread. The video concludes with the automated filling and packaging process, ensuring the iconic taste and quality of Nutella.

Takeaways

• 🌍 The script describes the process at the world's largest cocoa farm, highlighting the meticulous cultivation and harvesting of cocoa pods.
• 👷‍♂️ Workers manually select high-quality cocoa pods, emphasizing the importance of quality control in the early stages of production.
• 🔄 The cocoa pods are processed using large machine cutters to split them and extract the core part, showcasing the transition from raw material to a usable product.
• 🌾 The script details the drying and roasting of cocoa nibs, which are essential for producing cocoa butter and chocolate, indicating the transformation process of the cocoa beans.
• 🍬 The production of Nutella includes the harvesting and processing of sugar, with an emphasis on cleanliness and quality assurance in the sugar-making process.
• 🐄 The milk used in Nutella comes from 'happy, well-fit cows,' suggesting a correlation between animal welfare and milk quality.
• 🌰 Hazelnuts, sourced from Turkey, are a key ingredient in Nutella, and the script outlines the careful harvesting and processing of these nuts.
• 🌴 The inclusion of palm oil as an ingredient is mentioned, with a description of its production from the harvesting of palm fruit to the extraction of oil.
• 🏭 All ingredients are combined in a factory setting to create Nutella, with a focus on the blending of hazelnut paste with cocoa powder and the addition of other secret ingredients.
• 📦 The final product is meticulously filled into jars and buckets, with a strong emphasis on preserving flavor and ensuring a consistent, high-quality output.

Q & A

What is the first step in the cocoa harvesting process described in the script?

The first step in the cocoa harvesting process is the manual harvesting of cocoa, where workers carefully select only the highest quality pods.

How are the cocoa pods processed after being harvested?

After harvesting, the cocoa pods are gathered into containers for easy transport to the processing unit, where large machine cutters split the pods into halves to extract the core part.

What happens to the cocoa nibs after they are separated from the pods?

The cocoa nibs are left to dry, forming a dry skin layer on their surface. After air drying, they are checked to ensure they are ready for roasting.

What is the purpose of the preliminary quality test conducted on the cocoa nibs?

The preliminary quality test is conducted to confirm that the cocoa nibs are beneficial for producing cocoa butter and chocolate.

How are the cocoa beans prepared for the final grinding process?

The cocoa beans are detached from their husks or shells using separating machines, and then sent to grinding machines where they are ground into cocoa powder.

What is the significance of the sugar beads in the production of Nutella?

Sugar beads play a crucial role in the making of Nutella spread, and they undergo a series of cleaning processes, shredding, and sugar making before being used.

Why do they contract happy well-fit cows for milk production in the Nutella process?

They believe that happier cows produce sweeter, higher quality, and more abundant milk, which is essential for the quality of Nutella.

Where is the best source of hazelnuts for Nutella production mentioned in the script?

Turkey is mentioned as the best source for producing hazelnuts in abundance for Nutella production.

How are the hazelnuts prepared for use in Nutella after they are harvested?

The hazelnuts are roasted and separated from their shells to prepare a fine paste, with human inspection to ensure quality.

What is the last and most crucial ingredient that prevents Nutella's spread from solidifying?

The last and most crucial ingredient that prevents Nutella's spread from solidifying and enhances its taste is palm oil.

How is the Nutella chocolate spread produced after all the ingredients are gathered?

The Nutella chocolate spread is produced by blending hazelnut paste into raw cocoa powder, then adding sugar, milk powder, and other secret ingredients, and mixing them until a smooth consistency is achieved.