Lampiran IK part 2

Summary

The transcript outlines detailed instructions and reports related to the production and waste management processes. It covers aspects such as yarn usage, daily production reports, machine speed logs, and various types of waste management, including B3 waste handling. The document also includes instructions for safely managing industrial waste, handling spills, and ensuring safety protocols are followed. The focus is on clear reporting, proper waste disposal, and operational efficiency across various production activities.

Takeaways

• 😀 The script outlines various procedures for handling materials and production activities, including detailed instructions on the types and usage of materials.
• 😀 Regular reports are required to track production activities, including daily reports on production status, machine speeds, and operational hours.
• 😀 Waste management, particularly hazardous B3 waste (e.g., ink, reducers), is emphasized, with specific procedures for handling and transferring such waste to designated disposal areas.
• 😀 The importance of following safety protocols, such as wearing appropriate personal protective equipment (PPE), when dealing with hazardous materials is highlighted.
• 😀 There are specific guidelines for handling and documenting the usage and waste of materials, including forms for tracking the intake and disposal of waste.
• 😀 Reports on machine performance, such as the speed of roll machines (1, 2, and 3), are essential for monitoring production efficiency.
• 😀 The script mentions the need for systematic tracking and documenting of materials and waste movement, including the use of manifest logs for transferring waste to third-party disposal units.
• 😀 Each division and role within the production process has specific responsibilities, including the measurement of waste volumes and filling out necessary documentation.
• 😀 There are clear steps for managing and mitigating accidents involving waste spills, including using absorbents like sand or sawdust to handle spills.
• 😀 The instructions outline steps for the proper handling and processing of different waste types (liquid, solid, and hazardous), each with tailored procedures for safe management.

Q & A

What is included in the work order attachments?

The work order attachments include details about the raw materials used, customer thread orders, types of raw materials (main and mixed), quantities used, and leftover materials.

What does the daily production report include?

The daily production report includes activities such as machine operation hours, production output, machine breakdowns, and the speed of machine rolls (Roll 1, 2, 3).

What is the significance of machine roll speed reports?

Machine roll speed reports are critical for tracking the performance of the machine rolls (Roll 1, 2, 3), allowing for operational adjustments to optimize production.

How is hazardous waste (B3) managed in the facility?

Hazardous waste (B3) is managed by measuring, recording, and transferring it to designated disposal areas (TPS). Documentation like waste transfer forms and logs must be maintained for compliance.

What safety protocols must be followed during hazardous waste handling?

Safety protocols during hazardous waste handling include wearing personal protective equipment (PPE) and following specific steps for waste transfer to minimize exposure to hazardous materials.

What are the emergency handling procedures for hazardous waste spills?

In case of a spill or leak involving hazardous waste, the procedure is to use absorbent materials like sand or sawdust, contain the spill with barriers, and clean it up before proper disposal.

What types of waste are categorized as B3 (hazardous)?

B3 (hazardous) waste includes liquid waste like ink and reducer, as well as solid waste such as used cloths, lamps, and packaging materials.

Why is maintaining logbooks and manifests important for waste management?

Maintaining logbooks and manifests is essential for tracking the movement of hazardous waste (B3), ensuring legal compliance, and providing detailed records of waste inflow and outflow from the facility.

How is the transfer of liquid and solid hazardous waste handled differently?

Liquid hazardous waste, like ink, is measured by volume and transferred to designated containers, while solid hazardous waste, like used cloths or lamps, is tracked by weight and handled according to specific protocols for disposal.

What additional steps are taken when handling hazardous waste like ink and reducers?

For ink and reducer waste, specific steps include measuring the volume, filling out waste transfer forms, and moving it to approved disposal areas (TPS). Special care is taken to follow all safety protocols due to the hazardous nature of these materials.