A fantástica fábrica de Coca Cola - Logística Sem Fronteiras

Summary

In this fascinating behind-the-scenes tour, the team visits a Coca-Cola factory to explore the intricate process of beverage production. The guide, Carlos Evandro, explains key stages, from the creation of the initial bottle preforms to the carbonation and filling process. The video details how advanced machinery ensures precision in bottle formation, filling, and sealing, while automated systems inspect for quality. With high-speed machines processing thousands of bottles per hour, the video offers a glimpse into the vast scale and technology that powers Coca-Cola production. A compelling look at the factory's efficiency and innovation.

Takeaways

• 😀 The video begins with a tour inside a Coca-Cola factory, showcasing the process of creating real soda.
• 😀 The first step in soda production involves preforms, which are shaped into bottles during the manufacturing process.
• 😀 The process of bottle creation starts with a mold that weighs 15 kg, which requires careful handling.
• 😀 The soda mixture is prepared in a machine that blends syrup, water, and carbonation at precise temperatures.
• 😀 Syrup for Coca-Cola is produced in a different factory in Manaus and transported to the facility in question.
• 😀 A cooling system is crucial for the carbonation process, ensuring a more efficient CO2 incorporation into the soda.
• 😀 Approximately 70 liters of Coca-Cola are processed every hour, equating to filling 70 large water tanks.
• 😀 The filling machine is capable of filling 35,000 bottles per hour, showcasing high production capacity.
• 😀 A machine automates the bottle capping process, ensuring a secure seal without manual effort, even at high speeds.
• 😀 Electronic sensors inspect bottles for defects, ensuring only quality products are allowed through the production line.
• 😀 The final step in the process involves labeling the bottles with precision, using sensors to ensure correct placement.

Q & A

What is the purpose of the preforms in the production of Coca-Cola bottles?

The preforms are the initial phase of the Coca-Cola bottle, which will later be transformed into a full-sized bottle through further production processes.

What role does Carlos Evandro play in the Coca-Cola factory?

Carlos Evandro is responsible for the quality control sector at the factory and guides the tour of the production process.

What is the importance of the cooling tubes in the production process?

The cooling tubes ensure that the Coca-Cola beverage stays at a low temperature, which is crucial for the precise incorporation of CO2 during the carbonation process.

How much Coca-Cola is produced per hour in this part of the factory?

Approximately 70 liters of Coca-Cola are produced per hour in this section of the factory.

How many bottles does the filling machine handle per hour?

The filling machine handles around 35,000 bottles per hour.

Why is a machine used to screw the bottle caps instead of manual labor?

The machine is necessary because it ensures perfect sealing at a high speed and with the necessary precision, which would be impossible with manual labor.

What happens to defective bottles in the production line?

Defective bottles are detected by electronic inspectors and are automatically ejected from the production line to maintain the quality of the product.

How does the labeling machine know where to cut the labels for the bottles?

The labeling machine uses sensors that are calibrated to detect specific markings on the labels, allowing it to accurately cut and position the labels on the bottles.

What role does heat play in the formation of the plastic bottles?

Heat is used to soften the plastic, allowing it to be molded into the correct shape for the bottle. It works similarly to a giant hairdryer that applies hot air to the plastic to shape it.

What does the robotic arm do during the packaging process?

The robotic arm arranges the bottles in the correct orientation for packaging, ensuring they are properly placed for safe transport.

How many bottles does the factory produce on average per day?

The factory produces at least 1,500,000 bottles per day, reflecting the high volume of production.