The Problem with Wind Energy

Real Engineering
29 Jun 202416:46

Summary

TLDRThis script explores the potential and challenges of wind energy, focusing on Ireland's unique position as a 'wind energy paradise.' It delves into the engineering marvels of wind turbines, the logistical hurdles of integrating wind power into the grid, and the innovative solutions Ireland is implementing to overcome these challenges. From gearbox issues to the need for grid frequency stabilization, the script highlights the complexities and the country's ambitious plans for a green hydrogen economy, aiming for energy security and economic growth.

Takeaways

  • 🌐 The United States' middle plains have the highest concentration of wind turbines due to abundant wind resources.
  • 🏝️ Ireland is a wind energy paradise, with average wind speeds high enough to power the entire country during storms and on many regular days.
  • πŸ”§ The logistics of increasing wind energy on a power grid are complex, especially for small, isolated island grids like Ireland's.
  • πŸ› οΈ Inside wind turbines, gearboxes are an engineering marvel that converts low-speed, high-torque rotation into faster rotations needed for electricity generation.
  • πŸ”„ Gearboxes are a significant source of maintenance issues, often failing before their designed 20-year lifespan due to harsh conditions.
  • πŸ’‘ An alternative to gearboxes is direct drive systems, which connect the rotors directly to a generator requiring a different kind of generator with a larger diameter and more poles.
  • πŸŒ€ The frequency of electricity generated by wind turbines must match the grid frequency, which is a challenge due to the variable speed of wind.
  • βš™οΈ Variable speed wind turbines require inverters to convert their variable frequency output to match the grid's constant frequency.
  • πŸ”‹ Ireland is testing large flywheels as a solution for grid frequency regulation, providing the inertia needed to stabilize the grid.
  • πŸ”Œ Ireland's plan for a hydrogen fuel economy aims to use excess wind energy for hydrogen production, which can be used for energy storage and export.
  • πŸ’Ό The transition to renewable energy involves new job opportunities in programming, data analytics, and algorithm development, as seen in the emerging private battery storage unit market.

Q & A

  • Why does the middle Plains of America have the highest concentration of wind turbines?

    -The middle Plains of America have the highest concentration of wind turbines due to the presence of more wind, which translates to more power generation potential.

  • What makes Ireland a wind energy paradise?

    -Ireland is considered a wind energy paradise because it has exceptionally high average wind speeds, and it's not uncommon for wind to provide the majority of the country's power on any single day.

  • What are some logistical problems associated with increasing wind energy on an energy grid?

    -Logistical problems with increasing wind energy on an energy grid include power storage, grid frequency stabilization, and the risk of destabilizing the power grid due to mismanaged wind turbines.

  • How do wind turbines convert low-speed rotation into useful electricity?

    -Wind turbines use a gearbox to convert the low-speed, high-torque rotation of the rotors into faster rotations needed for the generator to work effectively, typically around 1,800 RPM.

  • Why are gearboxes a source of frustration for power companies?

    -Gearboxes are a source of frustration because, despite being designed for a 20-year lifespan, most only last about 7 years without extensive maintenance, and replacing them is costly and logistically challenging.

  • What is a direct drive system in wind turbines?

    -A direct drive system in wind turbines is a method where the blades are connected directly to the generator without a gearbox, requiring a different kind of generator with a large diameter and more magnetic poles to match the grid frequency.

  • Why are rare earth metals like neodium and dysprosium important for direct drive wind turbines?

    -Rare earth metals like neodium and dysprosium are important for direct drive wind turbines because they are used in the permanent magnets of the large diameter generators, and fluctuations in their supply and cost can add risk and complexity to the turbines.

  • How does the frequency of electricity generated by wind turbines match the grid frequency?

    -The frequency of electricity generated by wind turbines must match the grid frequency, which is achieved by designing the rotor and generator to rotate at specific speeds that correspond to the grid's frequency, or by using inverters to convert variable frequency AC to the correct grid frequency.

  • What is the issue with nonsynchronous wind turbines on the grid?

    -Nonsynchronous wind turbines, which are variable speed turbines connected through inverters, do not contribute to the grid's inertia, which is important for stabilizing the grid frequency and handling sudden changes in load.

  • How did Ireland address the problem of grid stability with increasing wind energy?

    -Ireland addressed the problem of grid stability by installing the world's largest flywheel, which provides the necessary inertia for grid frequency regulation, and by planning additional interconnections with other energy grids for better energy trading and stability.

  • What is Ireland's plan for long-term energy storage and export?

    -Ireland's plan for long-term energy storage and export involves developing a hydrogen fuel economy, using electrolysis to generate hydrogen from excess wind energy, and eventually tapping into offshore wind potential for large-scale hydrogen production.

Outlines

00:00

🌬 Wind Energy and Engineering Challenges

This paragraph delves into the global landscape of wind energy, highlighting the United States' Midwest Plains as a hotspot for wind turbines due to high wind concentrations. It underscores Ireland's remarkable wind energy potential, which has powered the entire country during storms. However, the paragraph also discusses the logistical challenges of integrating wind energy into power grids, especially for small, isolated island grids. The engineering marvel of wind turbines is explored, explaining the gearbox's role in converting low-speed rotation into usable electricity. The paragraph touches on the gearbox's maintenance issues, the high costs of wind turbine upkeep, and the innovative direct drive system that bypasses the gearbox, using large diameter generators with more magnetic poles to match grid frequency.

05:01

πŸ”„ Grid Frequency Management and Renewable Energy Integration

The second paragraph focuses on the intricacies of maintaining grid frequency stability, especially with the variable nature of wind energy. It explains how permanent magnet generators produce electricity at a frequency that matches the wind speed, and the necessity of grid frequency precision to avoid system collapse. The UK's experience with grid frequency management during a popular TV show is cited as an example of the grid's sensitivity to demand fluctuations. The paragraph also discusses the role of wind turbines' inertia in grid stability and the challenges posed by variable speed turbines, which require inverters to synchronize with the grid. It mentions Ireland's innovative use of a large flywheel to provide the necessary inertia for grid frequency regulation, highlighting the need for additional infrastructure as renewable energy sources increase on the grid.

10:02

🏞 Ireland's Energy Transition and Infrastructure Development

This paragraph discusses Ireland's unique energy situation as an isolated island with limited interconnections to other energy grids. It addresses the need for redundancy in the grid, such as natural gas power, to compensate for wind energy fluctuations. The planned interconnection with France is highlighted as a significant step towards grid stability and energy trade. The paragraph also outlines Ireland's strategy for long-term energy storage, focusing on the development of a hydrogen fuel economy. It discusses the government's plans for green hydrogen production, the advantages of Ireland's location and fresh water resources, and the potential for Ireland to become a major energy commodity trader in the renewable energy economy.

15:03

πŸ’‘ The Future of Energy and the Role of Data Analytics

The final paragraph shifts focus to the emerging business sector of private battery storage units and the importance of data analytics in optimizing energy buying and selling. It emphasizes the need for expertise in programming, data analytics, and algorithms in the evolving energy marketplace. The paragraph promotes Brilliant.org as a platform for learning these skills, offering a free trial and a discount on their premium subscription. It highlights courses on Python, large language models, and data analysis, positioning Brilliant.org as a valuable resource for anyone looking to understand or participate in the new energy economy.

Mindmap

Keywords

πŸ’‘Wind Energy

Wind energy is the power generated by wind turbines by harnessing the kinetic energy in the wind. It's a renewable resource that's central to the video's theme, illustrating how certain regions, like Ireland, have abundant wind resources that can significantly contribute to their energy needs. The script mentions Ireland being a 'wind energy paradise' and the ability of wind to power the entire country for extended periods.

πŸ’‘Wind Turbines

Wind turbines are the machines used to convert the kinetic energy from the wind into electrical power. The video script discusses the high concentration of wind turbines in the middle plains of America and the engineering marvels within the turbines, such as gearboxes and generators, that enable the conversion of wind power into usable electricity.

πŸ’‘Gearbox

A gearbox is a transmission system that increases the rotational speed from the turbine rotor to a level that can be effectively used by the generator. The script explains the role of gearboxes in wind turbines, how they are designed in stages using planetary and helical gears, and the challenges associated with their maintenance and lifespan.

πŸ’‘Generator

A generator is a device that converts mechanical energy into electrical energy. In the context of the video, the generator's role is to effectively use the rotation from the wind turbine, either through a gearbox or direct drive, to produce electricity. The script describes the need for a high-speed shaft rotation for the generator to work effectively.

πŸ’‘Direct Drive System

A direct drive system in wind turbines eliminates the need for a gearbox by connecting the rotor blades directly to a generator with a large diameter and many poles. The video script highlights the Hiad X, the largest wind turbine with a direct drive system, and the challenges of using rare earth metals like neodymium and dysprosium in permanent magnets for such systems.

πŸ’‘Grid Frequency

Grid frequency refers to the number of cycles per second of the alternating current in a power grid. The video emphasizes the importance of matching the generator's output frequency to the grid frequency, such as the US standard of 60 Hz, to maintain grid stability and prevent chaos on the electrical system.

πŸ’‘Inverters

Inverters are electronic devices that convert direct current (DC) to alternating current (AC) at a specific frequency. The script explains the use of inverters in variable speed wind turbines to adjust the generator's output to match the grid frequency, which is crucial for connecting these turbines to the electrical grid.

πŸ’‘Nonsynchronous

Nonsynchronous refers to the operation of wind turbines that do not rotate at a constant speed and therefore cannot be directly connected to the grid. The video script discusses how nonsynchronous operation affects grid stability and requires additional infrastructure, such as inverters, to manage the variable frequency output.

πŸ’‘Flywheel

A flywheel is a mechanical device that stores energy in the form of rotational kinetic energy. The video script mentions Ireland's use of the world's largest flywheel to provide inertia and regulate grid frequency, showcasing a creative solution to stabilize the grid with an increasing percentage of renewable energy sources.

πŸ’‘Hydrogen Economy

A hydrogen economy is an economic system where hydrogen is the primary source of energy. The video script discusses Ireland's plans to develop a hydrogen fuel economy for long-term energy storage and export, leveraging its abundant fresh water and renewable energy resources to create green hydrogen.

πŸ’‘Energy Storage

Energy storage involves the capture of energy produced at one time for use at a later time. The script highlights the need for long-term energy storage solutions, such as hydrogen, to address the intermittent nature of wind energy and to support a stable and efficient power grid.

Highlights

The middle Plains of America have the highest concentrations of wind turbines, utilizing more wind power.

Ireland, despite being a small island, has exceptionally high average wind speeds, making it a wind energy paradise.

During a powerful storm, wind energy alone powered Ireland for 3 hours, demonstrating its potential.

Logistical problems in increasing wind energy on the grid are especially challenging for small, isolated island power grids.

Wind turbines contain an engineering marvel within their gearboxes, which are crucial for converting low-speed rotation into electricity.

Gearboxes in wind turbines are a major source of frustration due to their short lifespan and high maintenance costs.

White Edge cracks in the bearings of gearboxes are a common cause of failure, especially as turbines become larger and more powerful.

Direct drive systems in wind turbines, which eliminate the gearbox, require different types of generators and present their own set of challenges.

The Hiad X, the largest wind turbine ever made, uses a direct drive system with a large diameter generator weighing 250 tons.

Direct drive systems require rare earth metals like neodium and dysprosium, the supply of which is dominated by China.

Ireland is testing new wind turbines with direct drive systems at the Galway Wind Park, facing challenges in transportation and infrastructure.

Wind turbines' variable speed presents a challenge for grid frequency stability, requiring advanced engineering solutions.

Variable speed wind turbines require inverters to connect to the grid, converting variable AC to a stable frequency.

The lack of inertia in wind turbines due to inverters is a concern for grid stability, especially as renewable energy sources increase.

Ireland's creative solution to grid stability includes the installation of the world's largest flywheel for frequency regulation.

Ireland's geographical position and abundant fresh water make it well-suited for developing a hydrogen fuel economy.

Ireland's National Hydrogen Plan outlines a pathway to become Europe's main producer of green hydrogen for various uses.

The development of private battery storage units represents a new business sector in the energy commodity trade.

Brilliant.org offers courses on programming, data analytics, and algorithms, which are essential for the modern energy marketplace.

Transcripts

play00:00

this is a map of the world's wind

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Resources with it we can see why the

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middle Plains of America has by far the

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highest concentrations of wind turbines

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in the country more wind means more

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power however one small island off the

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mainland of Europe maxes out the average

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wind speed chart Ireland is a wind

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energy Paradise during one powerful

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storm wind energy powered the entire

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country for 3 hours and it is not

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uncommon for wind to provide the

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majority of the country's power on any

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single day this natural resource has the

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potential to transform ain's future but

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increasing wind energy on an energy grid

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comes with a lot of logistical problems

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which are all the more difficult for a

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small isolated island power grid

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mismanaged wind turbines can easily

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destabilize a power grid from Power

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storage to grid frequency stabilization

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wind energy is a difficult resource to

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build a stable grid upon to understand

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why we need to take these engineering

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Marvels apart and see how they

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work hidden within the turbin a cell is

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a Wonder of engineering we cannot

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generate useful electricity with the

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low- speed high torque rotation of these

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massive turbine rotors they rotate about

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10 to 20 times a minute the generator

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needs a shaft spinning around 1,800

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times per minute to work effectively so

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a gearbox es needed between the rotor

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shaft and the generator shaft the

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gearboxes are designed in stages

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planetary gears are directly attached to

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the blades to convert the extremely high

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torque into faster rotations this stage

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increases rotational speed by four

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planetary gears are used for high torque

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conversion because they have more

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contact points allowing the load to be

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shared between more gear teeth moving

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deeper into the gearbox a second stage

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set of helical gears multiplies the

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rotational speed by six and the third

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stage multiplies It Again by four to

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achieve the 1,500 to 1,800 revolutions

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per minute needed for the generator

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these heavy 15 tonon gearboxes have been

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a major source of frustration for power

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companies although they've been designed

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to have a 20-year lifespan most don't

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last more than 7 years without extensive

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maintenance this is not a problem

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exclusive to gearboxes in win tur mines

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but changing a gearbox in your car is

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different from having a team climb up

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over 50 m to replace a multi-million

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dollar gearbox extreme gusts of wind

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salty conditions and difficult to access

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offshore turbines increases maintenance

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costs even more the maintenance cost of

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wind turbines can reach almost 20% of

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the levelized cost of energy but in the

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grand scheme of things wind is still

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incredibly cheap however we don't know

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the precise mechanisms causing these

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gearbox failures what we do know is that

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the wear shows up as these small cracks

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that form on the bearings they are

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called White Edge cracks from the pale

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material that surrounds the damaged

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areas this problem only gets worse as

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when turbines get bigger and more

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powerful requiring even more gear stages

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to convert the incredibly high torque

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being developed by the large diameter

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rotors one way of avoiding all of these

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maintenance costs is to skip the gearbox

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and connect the blades directly to the

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generator but a different kind of

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generator is needed the output frequency

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of the generator needs to match the grid

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frequency slower Revolutions in the

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generator need to be compensated for

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with a very large diameter generator

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that has many more magnetic poles

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meaning a single revolution of the

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generator passes through more

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alternating magnetic fields which

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increases the output frequency the

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largest wind turbine ever made the hiad

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X uses a direct drive system you can see

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the large diameter generator positioned

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directly behind the blades here this

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rotor disc is 10 m wide with 200 poles

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and weighs 250 tons but this comes with

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its own set of issues permanent magnets

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require neodium and dysprosium and China

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controls 90% of the supply of these rare

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earth metals unfortunately trade

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negotiations and embargos lead to

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fluctuating material costs that add

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extra risk and complexity to direct

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drive wind turbines Ireland is testing

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these new wind turbines here in the

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gallway wind Park the blades were so

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large that this road passing underneath

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the latalia rail Bridge which I use to

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walk home from school every day had to

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be lowered to facilitate the transport

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of the blades from the nearby docks it

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takes years to assess the benefit of new

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Energy Technologies like this but as

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wind turbines get bigger and more

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expensive direct drive systems become

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more attractive the next challenge is

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getting the electricity created inside

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these generat to match the grid

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frequency when the speed of the wind

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constantly changes the frequency of

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current created by permanent magnet

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generators matches the speed of the

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shaft if we wanted the generator to

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Output the US Standard 60 HZ we could

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design a rotor to rotate 1,800 times per

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minute with four poles two North and two

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South this will result in 60 cycles per

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second this has to be exact mismatch

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frequencies will lead to chaos on the

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grid bringing the whole system down

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managing grid frequency is a 24/7 job in

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the UK grid operators had to watch a

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popular TV show themselves so they could

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bring pumped Hydro stations online

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because a huge portion of the population

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went to turn on kettles to make te

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during the ad braks this increased the

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load on the grid and without a matching

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increase in Supply the frequency would

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have dropped the grid is very sensitive

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to these shifts a small 1 Herz change

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can bring a lot lot of Destruction

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during the 2021 freeze in Texas the grid

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fell Incredibly Close to 59 Hertz it was

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teetering on the edge of a full-scale

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blackout that would have lasted for

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months many people solely blamed when

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turbines not running for causing this

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issue but they were only partly to blame

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as the natural gas stations also failed

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while the Texas grid also refuses to

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connect to the wider North American grid

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to avoid Federal Regulations rather

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oddly Texas is also an isolated power

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grid that has a large percentage of wind

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energy the problem with wind energy is

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that it is incapable of raising the grid

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frequency if it drops wind turbines are

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nonsynchronous and increasing the

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percentage of wind energy on the grid

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requires additional infrastructure to

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maintain a stable grid to understand

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what nonsynchronous means we need to

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dive into the engineering of wind

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turbines once again the first electric

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wind turbines connected to the grid were

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designed to spin the generator shaft at

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exactly 1,800 RPM the prevailing winds

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dictated the size and shape of the

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blades the aim was to have the tips of

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the blades move at around seven times

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the speed of the prevailing wind the

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tips of the blades were designed to

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stall if the wind speed picked up this

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let them have a passive control and keep

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the blades rotating at a constant speed

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while this allowed the wind turbines to

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be connected straight to the grid the

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constant rotational speed did induce

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large forces onto the blades gusts of

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wind would increase torque rapidly which

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was a recipe for fatigue failur in the

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drivetrain so to extract more power

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variable speed wind turbines were

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introduced instead of fixed blades that

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depended on a stall mechanism for

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control the blades were attached to the

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hub with massive bearings that would

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allow the blades to change their angle

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of attack this provided an active method

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of speed control but now another problem

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emerged the rotor operated at different

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speeds and the frequency coming from the

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generator was variable a wind turbine

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like this cannot be connected directly

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to the grid to connect a varying

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frequency generator to the grid the

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power has to be passed through two

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inverters the first converts the varying

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AC to DC using a rectifier then the

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second converter takes the DC current

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and converts it back to AC at the

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correct frequency this is done with

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electronic switches that rapidly turn on

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and off to create the oscillating wave

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we lose some power in this process but

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the larger issue for the grid as a whole

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is that this removes the benefit of the

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wind Turbin's inertia slowing something

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heavy like a train is difficult because

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it has a lot of inertia power grids have

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inertia too huge rotating steam turbines

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connected directly to the grid are like

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these trains they can't be slowed down

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easily so a grid with lots of large

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turbines like nuclear power and coal

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power turb turbines can handle a large

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load suddenly appearing and won't

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experience a sudden drop in Grid

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frequency this helps smooth out sudden

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increases in demand on the grid and

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gives grid operators more time to bring

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on new power sources when turbines of

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course have inertia they are large

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rotating masses but those inverters mean

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their masses aren't connected directly

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to the grid and so their inertia can't

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help stabilize the grid solar panels

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suffer from the same problem but they

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couldn't add inertia either way as they

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don't move this is an issue for

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Renewables that can become a critical

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vulnerability when politicians push to

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increase the percentage of Renewables

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onto a grid without considering the

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impacts it can have on grid stability

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additional infrastructure is needed to

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manage this problem especially as older

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energy sources that do provide inertia

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begin to shut down like coal power

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plants but Ireland had a creative

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solution to this problem problem in 2023

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the world's largest flywheel a 120 ton

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steel shaft that rotates 3,000 times per

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minute was installed in the location of

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a former coal power plant a location

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that already had all the grid

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infrastructure needed to connect to the

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grid this flywheel takes about 20

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minutes to get up to speed using grid

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power but it is kept rotating constantly

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inside a vacuum to minimize power lost

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to friction when needed it can instantly

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provide power at the exact 50 HZ

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required by the grid this flywheel

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provides the inertia needed to keep the

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grid stable but it's estimated that

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Ireland will need five more of these

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flywheels to reach its climate goals

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with increasing amounts of wind energy

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but they aren't designed for long-term

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energy storage they are purely designed

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for grid frequency regulation arland's

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next problem is more difficult to

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overcome it's an isolated island with

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few interconnections connecting to other

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energy grids and trading energy is one

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of the best ways to stabilize a grid

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larger grids are just inherently more

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stable in an Ideal World Ireland could

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sell wind energy to France when winds

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are high and buy nuclear energy when

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they are low instead right now Ireland

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needs to have redundancy in its grid

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with enough natural gas power available

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to ramp up when wind energy is

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forecasted to drop currently irand has

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two interconnect connections with Great

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Britain but none to Mainland Europe that

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is hopefully about to change with this

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700 megawatt interconnection currently

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planned with France with Ireland's

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average demand at 4,000 megaw this

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interconnection can provide 17.5% of the

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country's power needs when wind is low

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or sell that wind to France when it is

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high this allows Ireland to remove some

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of that redundancy from its grid while

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making it worthwhile to invest in more

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wind power as the EXs now has somewh

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where to go the final piece of the

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puzzle is to develop long-term energy

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storage infrastructure Ireland now has 1

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gwatt hour of energy storage but this

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isn't anywhere close to the amount

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needed Ireland's government has plans to

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develop a hydrogen fuel economy for

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longer term storage and energy export in

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the National hydrogen plan they set up a

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pathway to become Europe's main producer

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of green hydrogen both for home use and

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for exports with Ireland's abundance of

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fresh water thanks to our absolutely

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miserable weather and our prime location

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along World shipping routes and being a

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hub for the third largest airline in the

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world Ireland is very well positioned to

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develop a hydrogen economy these

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transport methods aren't easily

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decarbonized and will need some form of

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renewably sourced synthetic fuel which

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hydrogen will be needed for whether

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that's hydrogen itself ammonia or

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synthetic hydrocarbons synthetic

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hydrocarbons can be created using

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hydrogen and car carbon dioxide captured

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from the air Ireland's winning

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combination of cheap renewable energy

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abundant fresh water and its

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strategically advantageous location

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positions it well for this future

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renewable energy economy irand plans to

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begin the project by generating hydrogen

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with electrolysis with wind energy that

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has been shut off due to oversupply it's

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basically free energy as the market

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matures phase two of the plan is to

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finally begin tapping into irin's vast

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offshore wind potential exclusively for

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hydrogen production with the lofty goal

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of 39 tatt hours of production by 2050

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for use in energy storage fuel for

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transportation and for industrial

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heating Ireland is legally Bound by EU

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law to achieve net zero emissions by

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2050 but even without these lofty

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expectations it's in Ireland's best

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interest to develop these Technologies

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Ireland has some of the most expensive

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electricity prices in Europe due to its

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Reliance on fossil fuel Imports which

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increased in price drastically due to

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the war in Ukraine making this

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transition won't be easy and there are

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many challenges to overcome but Ireland

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has the potential to not only become

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more energy secure but has the potential

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to develop its economy massively wind is

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a valuable resource by itself but in

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combination with its abundance of fresh

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water it could become one of the most

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energy rich countries in the world

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energy commodity trade in has always

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been a big business but the nature of

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that business is changing from physical

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Goods like barrels of oil to less

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tangible assets like electrons stored in

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batteries there is a rising business

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sector of private battery storage units

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that buy electricity when it's cheap

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like when wind is high and sell it when

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it's expensive this business depends on

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algorithms that sort through data on the

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weather and power consumption to

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optimize when they buy and sell it's

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essentially commodity day trading this

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is just one of many jobs in the

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marketplace that need people with

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knowledge of programming data analytics

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and algorithms all of which you can

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Related Tags
Wind EnergyRenewable PowerIrelandGrid StabilityGearbox IssuesDirect DriveFrequency RegulationHydrogen EconomyEnergy StorageGreen Technology