Factory I/O - Programación Escenario Buffer Station en Control I/O

Yvette in Tech

2 May 202012:33

Summary

TLDRThis video script introduces basic programming for controlling a scenario buffer station. It identifies the system's actuators and sensors, such as a box emitter, conveyor belts, a stop blade, and a remover. The script details the use of control buttons, a potentiometer for speed control, and sensors for counting and detecting objects. The process involves starting the system, using logical functions to manage signals, and resetting the counter. The goal is to count up to 15 boxes, after which an indicator light activates, signaling the operator to stop the process. The script aims to guide viewers through the setup and operation of the system.

Takeaways

🔧 The video's goal is to demonstrate basic programming for stage control, focusing on a scenario with a box conveyor system.
🔄 The system involves several actuators, such as a box emitter, two conveyor belts (input and output), and a stop blade that acts as a barrier for boxes.
📍 Sensors are used to activate the actuators, including a mid-system sensor associated with a counter and an output sensor for activating a remover.
🔲 The control panel features buttons and a potentiometer, which adjusts the speed of both conveyor belts.
🔘 The start button activates the box emitter, and the stop button disengages the system, with additional functions for signal locking and indicator LEDs.
🔧 The stop blade is linked to the start button for immediate box halting when the system stops.
🔄 The potentiometer's analog configuration allows for speed control of the conveyor belts, affecting their operation in series.
🔎 The output sensor triggers the activation and deactivation of the remover based on the presence or absence of boxes.
📊 The mid-system sensor is connected to a counter, which increments and displays the count on the control panel, signaling when the maximum number of boxes is reached.
🚫 A reset button is used to clear the counter and restart the process, ensuring accurate counting of individual boxes.
💡 An indicator LED is added to the reset button, which is also linked to the start button for system synchronization.

Q & A

What is the main objective of the video?
-The main objective of the video is to demonstrate basic programming for controlling a scenario, specifically a buffer station.
What are the main components involved in the system?
-The main components involved in the system are actuators such as the box emitter, input conveyor belt, stop blade, output conveyor belt, and the remover, as well as sensors including the mid-transportation sensor, output sensor, and control panel buttons.
What is the purpose of the stop blade?
-The stop blade is used to halt the boxes on the conveyor belt when the system is stopped, acting as a barrier or stop to prevent the boxes from moving.
How is the speed of the conveyor belts controlled?
-The speed of the conveyor belts is controlled by an analog potentiometer, which affects the velocity of both the input and output conveyor belts.
What function is associated with the output sensor?
-The output sensor is associated with the activation and deactivation of the remover, using a 'fuel' function that triggers the remover when the sensor signal changes from 1 to 0 and vice versa.
What is the role of the mid-transportation sensor?
-The mid-transportation sensor is associated with a 'rising' function and a counter, which increments every time the sensor signal changes from 1 to 0 and back to 1, indicating the passage of a box.
How does the counter display the current count?
-The counter is connected to an indicator light on the control panel, which displays the current count of boxes that have passed through the mid-transportation sensor.
What happens when the counter reaches the maximum number of 15?
-When the counter reaches 15, it activates an indicator light signaling to the operator that the batch is complete or the maximum number of required pieces has been reached.
How is the reset button functionally associated with the counter?
-The reset button is functionally associated with a 'set' function that resets the counter to zero and can be activated in conjunction with the start button.
What is the purpose of the LED indicators for the buttons?
-The LED indicators for the buttons provide visual feedback for the status of the buttons, such as start, stop, and reset, indicating whether they are active or not.
How does the operator know when to stop the process?
-The operator is notified to stop the process when the indicator light associated with the counter reaches the maximum count of 15, signaling that the batch is complete.

Outlines

00:00

🛠️ Basic Programming for Conveyor System Control

This paragraph introduces the objective of the video, which is to demonstrate basic programming for a conveyor system control. It identifies the components involved, such as the box emitter, the input conveyor belt, a stop blade, and the output conveyor belt. Sensors and control buttons are also mentioned, including a mid-system sensor associated with a counter and display, and an exit sensor for activating the remover. The video script outlines the initial programming steps, including starting the box emitter and setting logical functions for the start and stop buttons, as well as indicator LEDs for the buttons.

05:00

🔄 Conveyor System Sensor Integration and Control Logic

The second paragraph delves into the integration of sensors with the conveyor system's control logic. It explains how the output sensor triggers the activation and deactivation of the remover when the signal changes from 1 to 0. The mid-system sensor is associated with a rising edge function, which increments a counter each time an object passes, displaying the count on a control panel. The counter is resettable, and once it reaches the maximum number of 15, an indicator light is activated to signal the operator that the batch is complete. The paragraph also covers the reset button's functionality and the importance of ensuring all functions are correctly associated with inputs and outputs.

10:06

🔄 Testing and Operation of the Conveyor System

The final paragraph discusses the testing phase of the conveyor system, where the operator can adjust the speed using a potentiometer and observe the counting process. It mentions the importance of separating boxes to ensure accurate counting and the ability to reset the counter to restart the process. The paragraph concludes with the activation of an indicator light at 15 counts, signaling the operator to stop the process. It emphasizes the practical application of the system and the operator's role in managing the conveyor system effectively.

Mindmap

Keywords

💡Basic Programming

Basic programming refers to the foundational skills and techniques used in software development. In the context of the video, it is the fundamental knowledge required for controlling a scenario buffer station. The script mentions starting with the 'start' button, which activates the box emitter, showcasing the application of basic programming in controlling actuators.

💡Actuators

Actuators are components that are responsible for moving or controlling a mechanism or system. In the video script, the box emitter, conveyor belts, and the remover are all actuators that are integral to the functioning of the scenario buffer station. They are activated and controlled through programming to manage the flow of boxes.

💡Sensors

Sensors are devices that detect and respond to some type of input from the environment. The script identifies several sensors, such as the one in the middle of the transportation system and the one at the exit, which are used to activate actuators like the remover and to count the number of boxes passing through.

💡Control Board

A control board is a panel that contains buttons, switches, and other controls used to operate a system. In the video, the control board includes buttons for start, stop, and reset, as well as a potentiometer for adjusting the speed of the conveyor belts, demonstrating how operators interact with the system.

💡Potentiometer

A potentiometer is a type of variable resistor used to control electrical devices. In the script, it is used to adjust the speed of the conveyor belts, which is an analog control that affects the system's operation by varying the voltage or resistance.

💡Conveyor Belts

Conveyor belts are the moving bands used to transport items in a production or distribution system. The video script describes two conveyor belts: one for input and one for output, which are essential for the transportation of boxes within the scenario buffer station.

💡Remover

The remover is an actuator that is used to remove or separate items from a conveyor belt. In the video, it is activated by a sensor at the output, ensuring that the boxes are properly removed from the system once they have been transported.

💡Counter

A counter is a device or program that keeps track of the number of items or events. In the video, a counter is associated with the middle sensor to count the number of boxes passing through, which is displayed on the control board to provide a visual indication of the process.

💡Indicator Lights

Indicator lights are visual signals used to show the status of a system or to alert an operator. The script mentions LED indicator lights for the start and stop buttons, as well as a light that activates when the counter reaches the maximum number of boxes, signaling the operator to stop the process.

💡Reset

Resetting a system or process means to return it to its initial state. In the video, the reset button is used to clear the counter and restart the counting process, allowing for a new batch of boxes to be processed.

💡Logical Functions

Logical functions are operations that process input signals to produce output signals based on a set of rules. The script refers to functions like 'set' and 'reset' that control the state changes of the system, such as activating or deactivating the box emitter and the indicator lights.

Highlights

Objective of the video is to demonstrate basic programming in stage control.

Identification of actuators and sensors involved in the system is the first step.

Introduction of the box emitter, input conveyor belt, and stop blade as system components.

Explanation of the second conveyor belt and the remover as part of the output system.

Use of control panel buttons, potentiometer, and sensors for system activation.

The stop blade functions as a stop or barrier for boxes on the conveyor belt.

Programming begins with the start button to activate the box emitter.

Logical functions like 'set' and 'reset' are added to control signal states.

Activation of LED indicators for control buttons and potentiometer settings.

Association of the stop blade with the start button for box stopping.

Potentiometer controls the speed of both conveyor belts through analog configuration.

Sensor at the middle of the system is linked to a counter for box counting.

Output sensor activates or deactivates the remover based on signal interruption.

The counter is reset using a 'reset' button with a set urgency value.

Counter maximum is set to 15 pieces, triggering an indicator light when reached.

Operator can stop the process when the maximum piece count is reached.

Reset LED indicator is associated with the start button for system reset.

Final testing of the system includes speed adjustment and process stopping.

Operator's task is to separate or remove boxes to ensure accurate counting.

The video concludes with a demonstration of the system's full functionality.