Processo Produtivo Portobello

Summary

Porto Belo, founded in 1979, is one of Latin America's largest ceramic tile manufacturers, based in Tijucas, Santa Catarina. With over 10 factories and 2,000 employees, it leads in design and innovation, producing over 23.5 million square meters of ceramic tiles annually. The company focuses on creating trend-setting products for architecture and decoration, utilizing advanced technology in product development, and testing materials through various processes. Porto Belo’s commitment to quality is reflected in its strict quality control and dedication to delivering unique, high-quality products for international and local markets.

Takeaways

• 😀 Porto Belo was founded in 1979 and is one of the largest ceramic tile manufacturers in Latin America, based in Tijucas, Santa Catarina.
• 😀 The company operates more than 10 factories and employs 2,000 workers who are responsible for product design and innovation in architecture and decoration.
• 😀 Porto Belo produces over 23.5 million square meters of tiles annually and serves customers worldwide.
• 😀 The company's mission is to create products that transform spaces and emotionally connect with people through design and innovation.
• 😀 Porto Belo invests in technological innovation to stay competitive both nationally and internationally in the ceramics market.
• 😀 The design team at Porto Belo researches market trends to develop products that meet contemporary demands and appeal to a growing customer base.
• 😀 The development process begins in a lab where design ideas are tested for utility, color, shape, and finish.
• 😀 Raw materials, such as clay and rock, are sourced from Porto Belo’s own mines or external suppliers, then processed in specialized facilities.
• 😀 The production process involves the mixing and milling of raw materials, followed by atomization to create a liquid paste for tile formation.
• 😀 The tiles are pressed, dried, and coated with glazes and decorative elements before being fired in high-temperature kilns at around 1200°C for sintering.
• 😀 After firing, products are polished, sorted, and packaged for distribution, ensuring high-quality standards through rigorous quality control and testing.

Q & A

What year was Porto Belo established?

Porto Belo was established in 1979.

Where is Porto Belo headquartered?

Porto Belo is headquartered in Tijucas, Santa Catarina, Brazil.

How many factories does Porto Belo have?

Porto Belo has more than 10 factories.

How many employees work at Porto Belo?

Porto Belo employs 2,000 collaborators.

What is the main focus of Porto Belo's design team?

The design team focuses on researching market trends and creating products that meet current design standards.

What materials are used in Porto Belo's manufacturing process?

Porto Belo uses materials such as rochoso (rocky material) and clay, sourced from their own or third-party quarries.

How does Porto Belo ensure the quality of its products during production?

Porto Belo ensures quality through careful testing and adherence to production standards during each stage of manufacturing, including the formulation, pressing, and decoration processes.

What technology does Porto Belo use to create exclusive designs?

Porto Belo uses digital printing technology to apply various types of patterns to their products.

At what temperature are the products sintered during the final stage of production?

The products are sintered at approximately 1200°C during the final stage of production in the kiln.

What happens to the products after they leave the factory?

After production, the products undergo quality control testing, then are packaged, stored, and prepared for shipment. The products are weighed before being sent to their final destinations.