PRODUCTION PROCESS OF MAKING FEED OR CHICKEN PUR IN A MODERN FACTORY

Summary

This video takes viewers inside a high-tech animal feed manufacturing facility in Sweden, showcasing the entire process of producing chicken feed. It details the large-scale operations that supply essential feed to broiler farms, emphasizing the importance of raw material handling, automation, and safety measures. The process includes grinding, mixing, pelletizing, and packaging the feed, ensuring the nutritional needs of chickens at various stages of growth. With a focus on efficiency and hygiene, the factory can produce up to 100 tons of feed per hour, supporting the global demand for chicken meat.

Takeaways

• 😀 The human population growth drives the increased demand for chicken, making it one of the most accessible animal food sources worldwide.
• 😀 Broiler farms rely heavily on chicken feed, and the price of feed directly impacts farmers' businesses.
• 😀 Broiler farms require different types of feed depending on the chicken's growth stage to meet their nutritional needs.
• 😀 A large-scale animal feed manufacturing factory in Sweden can produce up to 100 tons of feed per hour across five production lines.
• 😀 The Swedish feed factory is highly automated, and the entire process can be controlled remotely via tablets with Wi-Fi connectivity.
• 😀 Raw materials for the feed, such as corn meal, soybeans, and minerals, are delivered by trucks, ships, and pneumatic systems for storage in silos.
• 😀 The factory's production process includes grinding, mixing, pelletizing, and packaging, ensuring the feed meets the nutritional requirements of chickens.
• 😀 Safety systems, including spark detection and automated valve closures, are installed to prevent fires and maintain safety in the milling area.
• 😀 The feed is mixed with hot steam during processing to maintain hygiene and ensure high-quality production.
• 😀 After pelletizing, the feed is dried, cooled, and packaged in 50 kg bags or in bulk, and then distributed to collaborating chicken farms.

Q & A

What is the main role of chicken feed in broiler farming?

Chicken feed is essential for ensuring that broiler chickens grow to the right size and weight for market. It provides the necessary nutrients at various stages of growth, helping to optimize production and ensure chickens reach their marketable size efficiently.

How does the chicken feed manufacturing facility in Sweden ensure production efficiency?

The facility uses fully automated systems controlled via tablets, which allows precise control over the production process. This automation ensures efficiency, consistency, and continuous operation with minimal manual intervention.

What types of raw materials are used in the production of chicken feed?

The raw materials include corn meal, soybeans, vegetable oil, minerals, vitamins, and other ingredients tailored to specific feed formulations. Some ingredients are kept secret according to the specific needs of the feed at different stages of chicken development.

How are the raw materials transported to the manufacturing facility?

Raw materials are transported by trucks, goods ships, and pneumatic systems. For example, mineral materials like limestone and salt are blown into storage silos via pneumatic transportation, while micro-ingredients like vitamins are transported in large bags.

What is the production capacity of the feed manufacturing facility?

The facility can produce up to 100 tons of animal feed per hour and a total of approximately 2400 tons of feed per day, ensuring a continuous supply for large-scale broiler farms.

How is the milling process carried out at the feed factory?

The milling process involves grinding coarse raw materials such as corn and soybean meal using specialized mills powered by electric motors. Two types of grinding machines are used: Hammer Mills and Roller Mills. The machines are equipped with safety features like spark detection systems to prevent fires.

What is the purpose of adding hot steam to the feed mixture during production?

Hot steam is added during the mixing process to maintain hygiene and ensure proper cooking of the feed ingredients. It also helps in sterilizing the material, which is essential for preventing contamination and ensuring the final feed is safe for animal consumption.

How is the pelleting process important for the feed production?

Pelleting shapes the feed into small, solid pellets that are easier for chickens to consume and digest. The pelleting process also reduces food wastage, as chickens cannot pick and choose their food. The pellet size varies depending on the age of the chickens.

What safety measures are in place at the feed manufacturing facility?

The facility is equipped with various safety systems, including spark detection and temperature sensors to prevent fires, as well as magnetic systems in the liquid storage tanks to prevent metal contamination. These measures ensure both the safety of the workers and the integrity of the final product.

Why is it important for the feed to be dried after pelleting?

Drying the pellets removes excess moisture, which helps to preserve the feed and extends its shelf life. This step is crucial to maintain the quality and hygiene of the feed, as moisture can lead to mold growth and spoilage.