PROSES PRODUKSI BARECORE

Summary

The transcript describes the process of creating a wood-based decorative product made from processed timber. The product is assembled from wooden pieces bonded with adhesive, forming a panel. The process begins with drying the wood, followed by precision cutting and smoothing to remove bark. The pieces are then manually arranged and pressed using hydraulic machinery to ensure even compression. After drying and quality checks, the product is ready for packaging. The script highlights the rising demand for this product in markets like China and Europe, positioning it as a promising export item in the wood-processing industry.

Takeaways

• 😀 The product is made from processed wood, using pieces of wood glued together and covered with veneer to form a panel.
• 😀 The panels are primarily used as the core part of blockboards, which are made from softwood such as Sengon and Jabon.
• 😀 The wood is sourced from community-managed forests and cut into pieces known as 'balken' before being processed.
• 😀 The initial wood drying process takes around seven days to reduce moisture and ensure proper conditioning.
• 😀 After drying, the wood is cut with machines, smoothed to remove bark, and prepared to meet specific thickness standards.
• 😀 The smaller wood pieces, called 'cordless', are sorted by size and manually arranged for the next processing step.
• 😀 These smaller wood pieces are then cut to a standard size and moved to the pressing section for veneer application.
• 😀 The panels are pressed under a hydraulic machine to ensure uniform compression and bonding.
• 😀 After pressing, the panels are allowed to dry, with some factories using special dryers for better moisture regulation.
• 😀 The final product undergoes quality checks, and any imperfections are smoothed out before packaging.
• 😀 The production volume of this type of processed wood has been steady, with 90% of the output coming from Java and a growing demand in China and Europe.

Q & A

What is the main material used in the production process described in the script?

The main material used in the production process is processed wood, specifically softwood like Sengon and Jabon, which comes from community-managed forest plantations.

What is the first step in the production of the wood panels?

The first step is drying the wood blocks, referred to as 'balken,' using a drying machine for about seven days to reduce moisture and humidity.

How are the wood pieces prepared before they are assembled into panels?

The wood pieces are cut using a jumping saw, then cleaned and smoothed with a double planner to remove bark and adjust the thickness according to standards.

What happens to the wood after it is cut into small pieces?

After the wood is cut into small pieces, known as 'colvis,' it is sorted by size and thickness and then arranged manually to ensure that the pieces support each other.

What is the purpose of the hydraulic press in the production process?

The hydraulic press is used to compress the arranged wood pieces into panels, ensuring even distribution and solid bonding during the process.

What additional process is performed after the panels are pressed?

After the panels are pressed, they are left to dry for a while to ensure the adhesive used in the process has fully set. Some factories use infrared dryers for more even drying.

How is the quality of the final product ensured?

The panels undergo a final quality check, and any imperfections are repaired using filler. Only products that pass this quality check are ready for packaging and market distribution.

What is the average production volume of these wood products in the past three years?

The average production volume of these wood products has been around 140,000 to 170,000 cubic meters annually over the past three years.

Where is most of the production of these wood products located?

About 90% of the production of these wood products takes place on the island of Java.

What market demand has contributed to the growth of this wood product?

The increasing demand from markets in China and Europe has significantly boosted the potential for these wood products to be sold globally.