Amazing Graphic T-Shirt Mass Production Process. One-stop Clothing Manufacturing Factory

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30 Aug 202315:32

Summary

TLDRThis video showcases the complete T-shirt production process at a factory in Seoul, Korea, from fabric cutting and pattern design to sewing and digital printing. It highlights each step, including fabric layering, precise cutting, color ink printing, high-heat drying, and final garment finishing. The facility's efficient methods ensure high-quality custom T-shirts with vibrant graphics, durable seams, and a polished finish. Whether for bulk production or custom designs, the factory offers comprehensive solutions to meet diverse T-shirt manufacturing needs.

Takeaways

  • 😀 T-shirt mass production is carried out in Seoul, Korea, with all processes handled in-house.
  • 😀 The process begins with cutting fabric, including layering multiple sheets for efficiency.
  • 😀 The fabric used is 20 count cotton in black color, which is cut into patterns for the t-shirt components.
  • 😀 A textile power saw is used to cut through several layers of fabric at once for faster production.
  • 😀 After cutting, the fabric is sorted by size for the next stages of production.
  • 😀 Digital printing is used, starting with an automatic pretreatment machine to apply a liquid to the print area.
  • 😀 A squeegee is used to evenly spread the pretreatment liquid to ensure high-quality printing.
  • 😀 After printing, the t-shirt undergoes high-heat drying and ironing to set the print.
  • 😀 The sewing process involves sorting the front and back pieces of the t-shirt, followed by stitching key areas like the shoulders and neckline.
  • 😀 Final touches include side seam stitching, short sleeve attachment, and hem sewing, followed by steam ironing for a polished look.
  • 😀 The final product is a fully completed t-shirt, ready for sale with all processes done in-house.

Q & A

  • What are the main stages involved in the T-shirt mass production process?

    -The main stages are fabric preparation (cutting and sorting), pattern creation, digital printing, sewing, and finishing touches.

  • How is the fabric prepared for the production process?

    -The fabric, typically 20-count cotton in black, is cut into multiple layers at once using a textile power saw. These layers are then sorted by size.

  • What is the role of the digital printing process in T-shirt production?

    -The digital printing process involves applying a pretreatment liquid to the fabric, printing the design with color inks (starting with a white background), and then drying and ironing the printed design to ensure its durability.

  • How is the T-shirt pattern created?

    -A pattern for the T-shirt is drawn, including separate pieces for the torso and sleeves. These patterns guide the fabric cutting and sewing processes.

  • What happens after the fabric is cut into the required shapes?

    -After the fabric is cut into layers and sorted by size, it moves to the digital printing line, where pretreatment and printing are performed.

  • What are the key actions involved in the sewing process?

    -The key actions in the sewing process include joining the front and back pieces at the shoulders, sewing the neckline, double stitching the neck area, sewing the sides, adding a laundry label, and connecting the short sleeves.

  • Why is double stitching used at the neckline?

    -Double stitching at the neckline is used for added durability, ensuring that the T-shirt can withstand wear and tear at this high-stress area.

  • What is the purpose of the heat press and steam ironing in the finishing process?

    -The heat press and steam ironing ensure that the printed design adheres well to the fabric and that the T-shirt has a smooth, wrinkle-free finish before it is packaged.

  • How does the pretreatment process work in digital printing?

    -The pretreatment process involves spraying a liquid onto the print area of the fabric. This ensures that the fabric is ready to absorb the color inks, allowing for high-quality, long-lasting prints.

  • What are the final steps after the T-shirt has been sewn?

    -After the T-shirt is sewn, the final steps include thread removal, adding a laundry label, ironing, and performing any finishing touches to ensure the product is ready for packaging.

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Related Tags
T-shirt productionSeoul factorydigital printingfabric cuttinggarment designtextile technologysewing processclothing manufacturinghigh-tech productiongraphic designquality craftsmanship