How Smarties Are Made: Exclusive Candy Factory Tour | The Best Restaurants in America | Food Network

Food Network

27 Jun 201701:37

Summary

TLDRJoin Liz D. for an exclusive tour of the Smarties Candy Company's top-secret factory. The journey begins in the tablet room, where candy powder is transformed into tablets that will become Smarties rolls. The process is noisy but fascinating, with dry ingredients mixed and pressed into tablets before being randomly distributed into large bins for a surprise element of colors and flavors. These tablets are then conveyed to the wrapping room, where they're precisely stacked and wrapped into rolls. The rolls are collected, packaged, and sent to the bagging machine, all part of a seamless, automated process. The factory operates non-stop, producing over a billion candy rolls annually. Liz's tour offers a glimpse into the magic behind the manufacturing of a beloved treat, leaving viewers with a newfound appreciation for the precision and scale of candy production.

Takeaways

🍬 Liz D. is a representative from Smarties Candy Company, offering a sneak peek into their candy factory operations.
🏭 The tablet room is a key area where candy powder is pressed into tablets, which are then used to create Smarties rolls.
🔊 The factory environment is noisy, indicating the machinery is large-scale and powerful.
🔄 The mixed dry ingredients are fed into tableting press machines, highlighting the automated nature of the process.
🎨 Tablets are poured into buckets and then large bins for random mixing, ensuring a surprise element in the color and flavor of each roll.
🚂 Tablets are transported via conveyors to the wrapping room, showing an efficient and automated transportation system.
📦 The wrapping machine stacks and wraps the tablets into rolls, which are then collected in buckets.
🚜 Bins filled with wrapped rolls are moved by forklift to the packaging area, indicating the heavy-duty nature of the logistics.
📈 The packaging area uses gravity feed and bagging machines to automate the packaging process, ensuring high production efficiency.
🚀 The factory operates continuously, manufacturing over a billion candy rolls annually, demonstrating a high level of output.
🌟 The tour emphasizes the fun and excitement of the candy-making process, aiming to engage and delight consumers.

Q & A

What is the name of the company where Liz D. works?
-Liz D. works at Smarties Candy Company.
What is the purpose of the tablet room in the Smarties Candy Company?
-The tablet room is where candy powder is pressed into tablets that will be used to make Smarties rolls.
How are the mixed dry ingredients processed in the tableting press machines?
-The mixed dry ingredients are fed into the tableting press machines, which then press them into tablets.
What happens to the tablets after they are made?
-The tablets are fed into buckets, which are then dumped into large bins where they are randomly mixed.
How does the randomness of the candy tablets affect the consumer experience?
-The randomness means that consumers never know which colors or flavors they will get in their candy tablet roll, adding an element of surprise.
What is the role of the conveyors in the process?
-The conveyors transport the tablets to the wrapping room where they are prepared for packaging.
How are the candy tablets inserted into the wrapping machine?
-The candy tablets are gravity fed into the wrapping machine.
What ensures that each tablet is perfectly aligned before being wrapped into a roll?
-The wrapping machine is designed to stack each tablet perfectly in line for forming and wrapping.
How are the wrapped candy rolls moved from the wrapping machine to the packaging area?
-The rolls are shot out of the wrapping machine into buckets, which are then dumped into larger bins and transported via forklift to the packaging area.
What is the operational schedule of the Smarties Candy Company's factory?
-The factory operates 24 hours a day, 5 and 1/2 days a week.
What is the annual production capacity of the Smarties Candy Company's factory?
-The factory makes over a billion candy rolls per year.
What is the final step in the packaging process before the candy rolls are boxed?
-The final step is the bagging process, where bags are formed around the rolls, wrapped onto a conveyor, and then placed into boxes by a robot.

Outlines

00:00

🍬 Smarties Tablet Room Tour

Liz D., an employee at Smarties Candy Company, introduces viewers to the tablet room, where the candy powder is pressed into tablets. These tablets are then randomly mixed in large bins to ensure a surprise element in terms of colors and flavors. The process continues with the tablets being conveyed to the wrapping room, where they are gravity-fed into a wrapping machine. Each tablet is precisely stacked and formed into a roll. The rolls are then ejected into buckets, transferred to larger bins, and eventually, through a series of mechanical processes, packaged into boxes. The factory operates continuously, producing over a billion candy rolls annually.

Mindmap

Keywords

💡Smarties Candy Company

Smarties Candy Company is the setting of the video and the company responsible for the production of the candy rolls featured in the video. It is the central focus as the tour takes place within its factory, showcasing the manufacturing process.

💡Tablet Room

The tablet room is a specific area within the Smarties Candy Company where the actual candy tablets are pressed from candy powder. It is a key location in the tour as it is the first step in the candy-making process.

💡Candy Powder

Candy powder refers to the raw material that is compressed into candy tablets. It is a fundamental component in the manufacturing process as it is transformed into the final product, the candy rolls.

💡Tableting Press Machines

Tableting press machines are the equipment used to press the candy powder into tablets. They play a crucial role in shaping the candy into the form that will eventually be wrapped and sold.

💡Random Mixing

Random mixing is the process by which the candy tablets are placed into large bins and stirred to ensure a random assortment of colors and flavors in each roll. This adds an element of surprise and variety to the product.

💡Conveyors

Conveyors are the mechanical systems that transport the candy tablets from one stage of production to another. They are essential in maintaining the efficiency and flow of the manufacturing process.

💡Wrapping Machine

The wrapping machine is a device that takes the stacked candy tablets and forms them into a roll, then wraps them. It is a critical piece of equipment that transforms the loose tablets into the recognizable candy roll product.

💡Bagging Machine

The bagging machine is used to form bags around the wrapped candy rolls and prepare them for packaging. It is an integral part of the final stages of production, ensuring that the product is packaged for distribution and sale.

💡Packaging Area

The packaging area is where the final steps of preparing the candy for market take place. It includes the bagging of rolls and their subsequent placement into boxes, which is vital for the product's presentation and distribution.

💡Manufacturing Schedule

The manufacturing schedule refers to the operational hours of the factory, which is 24 hours a day, 5 and 1/2 days a week. This information highlights the high demand for the product and the factory's commitment to meeting that demand.

💡Production Volume

Production volume is the amount of candy rolls that the factory manufactures annually, which is over a billion. It underscores the scale of the operation and the popularity of the product.

💡Factory Tour

A factory tour is the experience being provided by Liz D., where viewers are taken through the various stages of candy production. It serves as the narrative thread that ties together all the elements of the video, providing an educational and engaging look into the inner workings of the Smarties Candy Company.

Highlights

Liz D. is taking us on a top secret candy factory tour at Smarties Candy Company.

The tablet room is where candy powder is pressed into tablets for Smarties rolls.

The tableting press machines are fed with mixed dry ingredients.

The tablets are dumped into large bins and randomly mixed for color and flavor variety.

Conveyors transport the tablets to the wrapping room.

Candy tablets are gravity fed into the wrapping machine.

Each tablet is perfectly aligned before being formed and wrapped into a roll.

The wrapped rolls are shot out of the machine into buckets.

Bags are formed around the rolls and wrapped onto a conveyor.

Robots place the bagged rolls into boxes.

The factory operates 24 hours a day, 5 and a half days a week.

Over a billion candy rolls are manufactured annually at the factory.

The tour showcases the innovative and efficient production process of Smarties candy rolls.

The process involves a series of automated machines and conveyors.

Random mixing of tablets ensures a surprise element in each roll.

The factory prioritizes efficiency and consistency in its production.

The use of gravity feeding and automated wrapping enhances productivity.

Robotic systems are employed for precise placement of rolls into boxes.

The tour provides a behind-the-scenes look at the making of a popular candy brand.