How Instant Noodles Are Made | The Instant Noodles Factory Process

Summary

Discover the fascinating journey behind instant noodle production in this video. From mixing wheat flour into a dough, rolling, cutting, and starch coating, to steaming and frying, each step is meticulously crafted to ensure texture and flavor. Learn how these noodles are seasoned with unique broths, packaged for freshness, and subjected to strict quality control. The video also highlights the industry's innovations to meet modern dietary preferences like low-sodium and gluten-free options. Stay tuned for more insights into food manufacturing, including how frozen pizzas are made!

Takeaways

• 🍜 Instant noodles are a huge industry, expected to grow to $116.8 billion by 2030.
• 🌾 The production process starts with mixing wheat flour, water, and salt to form a robust dough.
• 💪 Proper kneading and resting of the dough are crucial to achieve the ideal texture and elasticity.
• 📏 Rolling and cutting the dough determine the noodles' thickness and shape, enhancing their texture.
• 🔄 A starch coating is applied to prevent the noodles from sticking together during processing.
• 🔥 The noodles are steamed to remove excess moisture and improve their firmness for storage.
• 🍳 A quick frying process makes the noodles crispy and suitable for long-term storage.
• 🌬️ After frying, the noodles are rinsed, cooled, and dried to ensure the right texture and shape.
• 🥣 Flavor comes from carefully prepared broth and seasonings, which vary by brand and region.
• 📦 Packaging keeps all components together, ensuring freshness and convenience for easy preparation.

Q & A

What is the primary ingredient used in making instant noodles?

The primary ingredient in instant noodles is wheat flour, which is combined with water and salt to form a dough.

Why is kneading an important step in the noodle-making process?

Kneading is important because it creates an elastic and robust dough that is easier to roll and cut, giving the noodles their desired texture and consistency.

What role does the rolling process play in noodle production?

Rolling the dough flattens it to the desired thickness, strengthens the gluten, and helps to achieve the noodles' chewy and stretchy texture.

How are the noodles cut into shape?

After rolling, the dough is fed into cutting machines equipped with adjustable blades, which cut the dough into noodles of various shapes and sizes.

What is the purpose of applying a starch coating to the noodles?

The starch coating prevents the noodles from sticking together, ensuring they maintain their shape and quality during further processing and cooking.

Why are the noodles steamed after the starch coating?

Steaming the noodles removes excess moisture and firms them up, making them suitable for storage while enhancing flavor and texture.

How does frying affect the noodles?

Frying the noodles removes additional moisture, making them crispy and ideal for long-term storage, while also adding to their overall texture.

What types of seasonings are commonly used in instant noodle packages?

Seasonings in instant noodles typically include salt, sugar, soy sauce, oil, and various spices. These can come in powder, liquid, or granulated forms, adding flavor to the broth.

How does the packaging help maintain the quality of instant noodles?

The packaging, often including an aluminum foil layer, protects the noodles from light, moisture, and microorganisms, keeping them fresh and ready for use.

What quality control measures are taken to ensure the noodles meet standards?

Quality control includes tests for texture, appearance, and taste. Expert tasters evaluate each batch to ensure it meets the desired flavor and quality standards.